Danfoss 131X3595 FC-302P1K1T5E20H1XGXXXXSXXXXALBXCXXXXD0 VLT AutomationDrive FC 302
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Product Information
The Danfoss 131X3595 (model code FC-302P1K1T5E20H1XGXXXXSXXXXALBXCXXXXD0) is a 1.1 kW (1.5 HP) variable frequency drive from the VLT AutomationDrive FC 302 series. Designed for high-precision speed and torque control in demanding industrial environments, this frequency converter operates on a 3-phase supply ranging from 380 V AC to 500 V AC. Built in an IP20 Frame Size A2 enclosure with an integrated Class A1/B RFI filter, it utilizes flux vector control algorithms to manage asynchronous motors, permanent magnet motors, and synchronous reluctance motors across applications such as conveyor positioning, variable torque pumps, and automated packaging lines.
Network integration and power resilience are provided by factory-configured hardware options, including the dual-port MCA 120 PROFINET option card for line or ring Industrial Ethernet topologies and the MCB 107 24V DC auxiliary backup power card. The backup power supply maintains control board logic and network communications during primary AC line loss. Physical interfaces include 6 digital inputs, 2 analog inputs, 1 analog output, an RS-485 port supporting Modbus RTU and Danfoss FC Protocol, and a front USB Type-B port. Putting a replacement drive into service requires parameter transfer from the original unit using either the removable LCP 102 graphical local control panel or the VLT Motion Control Tool MCT 10 software, where ABC Industrial Parts can assist in preparing replacement settings and transferring configuration data.
Drive operation and fault conditions are signaled through three primary status LEDs: a solid green ON LED for active power, a solid yellow WARN. LED for active warnings, and a red ALARM LED for trip conditions, with a flashing red light indicating a trip lock that requires a power cycle or reset. Network card status is indicated via dedicated NS, MS, and Link/Activity LEDs on the MCA 120 option. Diagnostics can be accessed via parameter group 15 on the LCP 102 display or through MCT 10 software fault logs. Initial field troubleshooting should focus on line voltage stability, terminal 53 and 54 analog wiring, motor cable insulation, and panel ventilation. If an internal component failure occurs, such as an internal fault W/A 38, board-level repairs are not field-serviceable, and sourcing a replacement or tested unit from ABC Industrial Parts offers the quickest path back to production.
Technical Specifications
| Manufacturer | Danfoss |
| Part Number | 131X3595 |
| Model / Type | FC-302P1K1T5E20H1XGXXXXSXXXXALBXCXXXXD0 |
| Product Family | VLT AutomationDrive |
| Series | FC 302 |
| Component Type | Variable Frequency Drive |
| Rated Power Output | 1.1 kW |
| Rated Horsepower | 1.5 HP |
| Supply Voltage Range | 380 - 500 V AC |
| Supply Phase | 3 Phase |
| Continuous Output Current (380-440V) | 3.0 A |
| Continuous Output Current (440-500V) | 2.7 A |
| Output Frequency Range | 0 - 590 Hz |
| Digital Inputs | 6 |
| Analog Inputs | 2 |
| Analog Outputs | 1 |
| Integrated Fieldbus Option | MCA 120 PROFINET (Dual Port) |
| Auxiliary Backup Power Option | MCB 107 24V DC Backup |
| Enclosure Rating | IP20 |
| Frame Size | A2 |
| RFI Filter Class | Class A1/B Integrated |
Programming and Configuration
Programming and parameterization of the Danfoss 131X3595 drive are managed using either the removable LCP 102 graphical local control panel or the VLT Motion Control Tool MCT 10 setup software via the front USB Type-B port. The LCP 102 provides intuitive multi-language menu navigation and built-in memory for parameter storage, enabling setup files to be copied directly from one drive and written to another replacement unit.
Engineers and maintenance personnel can access comprehensive diagnostic history and parameter groups through parameter group 15 (FC Information & Diagnostic Log) on the graphical screen. When connected via MCT 10 PC software, users can perform dynamic scope analysis, back up complete configuration parameter files, and verify motor setup parameters during commissioning.
Communication and System Integration
Industrial Ethernet connectivity on the FC 302 drive is provided by the factory-installed MCA 120 PROFINET option card. Equipped with dual RJ45 ports, the MCA 120 card supports both line and ring network cabling topologies, allowing integration into modern fieldbus architectures with Siemens SIMATIC S7 and other PROFINET IO controllers.
For serial communications, the unit includes an integrated RS-485 interface that supports standard Modbus RTU and Danfoss FC protocols. The installed MCB 107 auxiliary backup card accepts a 24V DC input to power the control board and network option card, keeping the PROFINET communication node responsive even when 3-phase main power is disconnected.
Diagnostics and Status Indication
The drive provides real-time operational feedback using three main LED indicators located on the front panel: ON (Green), WARN. (Yellow), and ALARM (Red). Dedicated LEDs on the MCA 120 option card display Network Status (NS), Module Status (MS), and Link/Activity to simplify Ethernet network troubleshooting.
Detailed alarm history and fault tracking are stored in parameter group 15 on the LCP 102 display panel. Alarm telegrams are also transmitted over the PROFINET network directly to the PLC controller for centralized system diagnostics.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| ON | Green - Solid | Control board power is on and drive is powered |
| WARN. | Yellow - Solid | Warning condition active on drive; drive continues operation |
| ALARM | Red - Flashing / Solid | Alarm condition active; drive has tripped. Red flashing indicates trip lock condition requiring power cycle or reset |
Replacement and Spare Part Considerations
Before replacing an existing Danfoss drive with part number 131X3595, verify that the complete ordering code FC-302P1K1T5E20H1XGXXXXSXXXXALBXCXXXXD0 matches. It is essential to ensure the presence of the MCA 120 PROFINET option card and the MCB 107 24V DC backup option to maintain full compatibility with the existing panel wiring and Industrial Ethernet network.
A replacement unit will not operate correctly out of the box without transferring the original drive's parameter settings. Parameter sets should be uploaded to an LCP 102 local control panel or extracted via MCT 10 PC software and downloaded to the new unit prior to starting the motor.
Ensure power is completely isolated before installation. Reconnect the 3-phase AC input cabling, motor output leads, control terminals 53/54, 24V DC auxiliary backup power, and the dual RJ45 PROFINET network cables according to the original control cabinet schematic.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| W/A 2 | Live zero error | Signal on terminal 53 or 54 is lower than 50% of the set value. | Broken signal wire or faulty analog transmitter. | Check wiring to analog input terminals 53 and 54; verify analog feedback sensor function. |
| W/A 4 | Mains phase loss | A phase is missing on the supply side, or mains voltage imbalance is too high. | Blown input fuse, loose supply cable connection, or unbalanced mains voltage. | Check supply fuses and input power line connection; measure 3-phase mains voltage balance. |
| W/A 7 | DC overvoltage | Intermediate circuit DC voltage exceeds the high voltage limit threshold. | Motor regenerating power due to ramp-down speed being too fast, or high transient line voltage. | Extend deceleration time parameter; install dynamic brake resistor or overvoltage control feature. |
| W/A 8 | DC undervoltage | Intermediate circuit DC voltage drops below the low voltage limit threshold. | Supply line voltage dip, power mains interruption, or blown input line fuse. | Check supply line voltage and incoming main circuit breaker/fuses. |
| W/A 9 | Inverter overloaded | Drive thermal load has exceeded 100% capacity for too long. | Excessive motor load or continuous high current demand exceeding inverter rating. | Check motor load and operating current; check drive output sizing relative to mechanical load. |
| W/A 10 | Motor ETR overtemperature | Electronic Thermal Relay (ETR) calculates motor overtemperature. | Motor running at low speed with heavy load for extended duration without external cooling. | Check motor cooling; reduce load or install forced cooling fan on motor. |
| W/A 13 | Overcurrent | Inverter peak current limit exceeded (approx 200% rated current). | Short circuit on output motor lead, severe mechanical shock load, or rapid acceleration. | Check motor and motor wiring for short circuit or ground fault; check acceleration time. |
| W/A 14 | Earth fault | Ground fault / earth discharge current detected on output phase to ground. | Insulation breakdown in motor winding or motor supply cable. | Perform insulation resistance megger test on motor leads and motor windings. |
| W/A 16 | Short circuit | Short circuit detected between motor terminals U, V, W. | Phase-to-phase short circuit in motor or output cabling. | Check output motor cabling and motor junction box for direct phase short circuit. |
| W/A 34 | Fieldbus communication fault | Communication lost between drive control board and fieldbus option card (MCA 120 PROFINET). | Option card seated improperly, damaged option card, or network communication timeout. | Check Ethernet cabling and PLC fieldbus status; ensure option card is properly inserted. Replace MCA 120 card if error persists. |
| W/A 38 | Internal fault | Hardware fault detected on drive power card or control board. | Internal component failure, corrupted EEPROM memory, or internal comm fault. | Power cycle drive. If fault persists, return unit for repair or replacement. |
| W/A 65 | Control card overtemperature | Temperature on control board has exceeded safety limit. | Excessive ambient cabinet temperature or clogged cooling airflow path. | Inspect cabinet ventilation and heatsink fan; ensure ambient temperature is within specification. |
Frequently Asked Questions
How do I transfer parameters to a replacement Danfoss 131X3595 drive?
Parameters can be transferred by copying them from the original drive onto an LCP 102 graphical display panel and loading them onto the replacement drive, or by uploading and downloading the configuration file using VLT Motion Control Tool MCT 10 PC software via the front USB port.
What is the purpose of the MCB 107 option on this drive?
The MCB 107 option provides an auxiliary 24V DC backup power connection that keeps the control card and fieldbus options active even when 3-phase main AC power is lost.
Which fieldbus networks are supported by the 131X3595 drive?
This unit includes the MCA 120 dual-port option card for PROFINET IO Industrial Ethernet networks, as well as an RS-485 interface supporting Modbus RTU and Danfoss FC Protocol.
What action should be taken if the drive displays alarm code W/A 38?
Alarm W/A 38 indicates an internal hardware or control card fault. First, power cycle the drive. If the fault persists, the internal components must be serviced through professional repair or unit replacement.
What motor types can be controlled by this Danfoss FC 302 drive?
The drive features flux vector control algorithms capable of operating asynchronous induction motors, permanent magnet motors, and synchronous reluctance motors.
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