Lenze 00457882 E82EV152_4C200 – 8200 Vector 1.5 kW Frequency Inverter
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Product Information
The Lenze 00457882 (Model E82EV152_4C200) is a 1.5 kW frequency inverter belonging to the Lenze 8200 vector series, designed for precise speed control of 3-phase AC induction motors in automation applications such as conveyor belts, material handling systems, pumps, and fans. Operating on a 3-phase mains supply from 400 V AC to 480 V AC (with an allowable input range of 320 V AC to 528 V AC at 45 to 65 Hz), this drive delivers a continuous output current of 3.9 A at 400 V or 3.2 A at 480 V, while accommodating peak overloads of up to 150% (5.8 A for 60 seconds). Built with a Cold Plate mounting structure, heat is dissipated directly through an external backplane or cooling plate, making it ideal for compact IP20 control cabinet configurations requiring versatile motor control via standard V/f characteristic curves or sensorless vector control.
Integrating a replacement unit into an existing line requires matching hardware interfaces and restoring application parameters. The drive features modular function module slots that accommodate options such as the E82ZAFCC, E82ZAFPC, or E82ZAFUC modules to enable CANopen, PROFIBUS-DP, INTERBUS, or RS-232/485 serial fieldbus communication. System commissioning, parameterization, and drive monitoring can be managed either locally using the Keypad XT (E82ZBC) operator module or through a PC running Global Drive Control (GDC) software. Drive configurations are maintained across four selectable internal EEPROM parameter profiles, and full parameter sets can be saved directly to an optional E82ZMC001 memory module. Swapping this pluggable memory module into a replacement inverter allows immediate parameter restoration without requiring PC tools, simplifying replacement support provided by ABC Industrial Parts.
Real-time operating conditions and system disturbances are communicated via status LEDs and diagnostic displays. A green OPERATION / READY LED indicates drive readiness or active status, while a red FAULT / TRIP LED identifies fault conditions. Fault memory parameters C0168 and C0170 store historical TRIP, IMP, and MESSAGE codes for detailed inspection via the Keypad XT or GDC software. Fault conditions range from external issues such as output short circuits (OC1), DC bus overvoltage (OU), undervoltage (LU), or heatsink overtemperature (OH) to communication dropouts (CE0, CE1, CE3). While external wiring faults or thermal trips can be addressed directly in the field, internal memory or processing errors (EER) indicate board-level failures that require a power cycle, parameter reset (C0002), or complete unit replacement through ABC Industrial Parts.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | 00457882 |
| Model / Type | E82EV152_4C200 |
| Product Series | 8200 vector |
| Component Type | Frequency Inverter |
| Rated Power | 1.5 kW |
| Nominal Supply Voltage | 3x 400 / 480 V AC |
| Supply Voltage Range | 320 - 528 V AC |
| Supply Frequency | 45 - 65 Hz |
| Rated Mains Current | 5.0 A (400V) / 4.2 A (480V) |
| Output Voltage | 0 - 3x Uin V AC |
| Continuous Output Current | 3.9 A (400V) / 3.2 A (480V) |
| Maximum Output Current (150% Overload) | 5.8 A (for 60 s) |
| Output Frequency Range | 0 - 480 Hz |
| Default Switching Frequency | 8 kHz |
| Control Methods | V/f characteristic control, Sensorless Vector Control |
| Mounting Type | Cold Plate |
| Protection Rating | IP20 |
Programming and Configuration
Drive setup and tuning for the Lenze 00457882 E82EV152_4C200 inverter are carried out using the optional Keypad XT (E82ZBC) or via a direct PC connection utilizing Global Drive Control (GDC) software. The inverter supports both V/f characteristic curve control (linear or quadratic) and sensorless vector control to adapt to different motor dynamic requirements and high startup torque profiles.
Parameter sets are stored in non-volatile internal EEPROM memory across four independent profile memory locations. Utilizing the optional E82ZMC001 pluggable memory module allows parameter datasets to be duplicated across multiple drives or saved as a hardware backup. In the event of a device replacement, transferring the memory module to the replacement inverter immediately restores the full operational configuration without requiring software setup or re-commissioning.
Communication and System Integration
The Lenze 8200 vector series utilizes a modular architecture that adapts to various industrial communication networks through interchangeable function modules. The E82EV152_4C200 drive contains dedicated module slots designed to accept fieldbus adapters such as the E82ZAFCC, E82ZAFPC, and E82ZAFUC function modules.
Depending on the installed module, the inverter supports system integration via CANopen, PROFIBUS-DP, INTERBUS, or serial RS-232/485 communication protocols. Proper integration requires verifying bus cabling, termination resistance, correct node addressing, and matching baud rate settings to maintain stable master-slave communication.
Diagnostics and Status Indication
The E82EV152_4C200 drive provides immediate visual indication of operational states through front-panel LEDs. A solid or flashing green OPERATION / READY LED signals that the drive is enabled or ready for operation, while a solid or flashing red FAULT / TRIP LED indicates an active TRIP or fault state.
For detailed diagnostic analysis, operational history codes for TRIP, IMP, and MESSAGE events are stored in internal parameters C0168 and C0170. These codes can be read in real time using the Keypad XT module or extracted through Global Drive Control (GDC) software to isolate electrical, thermal, or fieldbus communication faults.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| FAULT / TRIP | Red - Solid / Flashing | Fault or TRIP condition active |
| OPERATION / READY | Green - Solid / Flashing | Drive enabled or ready for operation |
Replacement and Spare Part Considerations
When replacing a Lenze 00457882 inverter, mechanical thermal dissipation must be properly addressed due to its Cold Plate mounting design. The contact surface on the cabinet backplane or cooling plate must be thoroughly cleaned and supplied with fresh thermal paste to ensure adequate heat transfer away from the inverter module during operation.
Before putting a spare drive into service, transfer the existing function module (such as the E82ZAFCC or E82ZAFPC) and the E82ZMC001 memory module from the original drive to the replacement unit. If a parameter set error (PEn) occurs upon powering up, it indicates a dataset mismatch across hardware revisions; executing a factory default reset via parameter C0002=1 allows clean reconfiguration.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short circuit / Overcurrent | Short circuit or excessive peak current at the inverter output. | Short circuit in motor cable, short circuit in motor windings, acceleration time too short, motor incorrectly dimensioned. | Check motor cable and motor insulation, verify acceleration ramp settings, check motor power rating. |
| OC2 | Earth fault | Ground fault detected in output phases. | Ground fault in motor wiring or motor, cable length exceeds allowable maximum, high capacitive leakage current. | Check motor and cable for insulation breakdown to ground, inspect cable shield grounding. |
| OC5 | I x t overload | Continuous overload condition on inverter power stage. | Drive operated above rated continuous current for extended period, mechanical overload. | Reduce motor load, check operating cycle and current limits. |
| OU | Overvoltage DC bus | DC bus voltage exceeded upper limit. | Regenerative energy during deceleration, deceleration ramp time too short, braking resistor missing or defective. | Extend deceleration time (decel ramp), connect or check external brake module / braking resistor. |
| LU | Undervoltage DC bus | DC bus voltage dropped below minimum threshold. | Mains voltage too low, supply phase loss, power supply interruption. | Check mains line voltage, check supply fuses and line contactor. |
| OH | Heatsink overtemperature | Inverter heatsink temperature exceeds maximum allowable threshold. | Insufficient cooling / cold plate heat dissipation inadequate, ambient temperature too high, fan failure. | Clean heatsink/cold plate contact surface, check thermal paste, ensure cabinet ventilation and ambient temperature limits. |
| OH4 | Motor thermal overload (PTC) | Motor temperature sensor triggered fault. | Motor thermal overload, PTC sensor wire break, cooling fan on motor defective. | Allow motor to cool, check motor load, verify PTC wiring and thermistor connection. |
| CE0 | Communication error Function Module | Communication failure between inverter power unit and installed function module. | Function module not plugged in correctly, damaged contacts, hardware defect. | Check seated position of function module, inspect connector pins. Internal hardware fault — return unit or module for service if unresolvable. |
| CE1 | Communication error Automation Interface / CAN | Fieldbus or System Bus CAN communication timeout. | Interrupted fieldbus line, incorrect baud rate, bus master stopped, termination resistor missing. | Check fieldbus cabling, bus termination, baud rate settings, and PLC master state. |
| CE3 | Keypad communication fault | Loss of communication to Keypad XT. | Keypad unplugged while operating, poor contact. | Reattach keypad, check interface header. |
| EER | Internal memory / Control hardware fault | EEPROM write fault or internal processor runtime error. | Internal control board hardware failure, corrupted EEPROM. | Internal hardware failure — power cycle unit; if persistent, perform factory reset (C0002) or return unit for repair. |
| LP | Mains phase failure | Loss of one or two input AC line phases. | Blown line fuse, line imbalance, loose line connection. | Check input AC supply line voltages and line fuses. |
| PEn | Parameter set error | Invalid or corrupted parameter dataset loaded into drive memory. | Incompatible parameter dataset transferred from different hardware revision. | Restore factory default parameters (C0002=1) and reconfigure drive. |
| PrO | Parameter write protected | Attempted parameter modification while write protection active or drive running. | Parameter locked or motor running during prohibited write action. | Stop motor / disable inverter prior to changing parameter. |
Frequently Asked Questions
How are parameters backed up on the Lenze E82EV152_4C200 inverter?
Parameters can be stored across four internal EEPROM profile sets using the Keypad XT (E82ZBC) or Global Drive Control (GDC) software, or saved directly to an optional pluggable E82ZMC001 memory module for tool-free parameter transfers.
What mounting considerations apply to this Cold Plate drive?
Because the E82EV152_4C200 features a Cold Plate design rather than an integrated heatsink fan assembly, it must be mounted directly onto a thermal dissipation backplane or cooling surface using thermal paste to maintain safe operating temperatures.
What does fault code OC1 indicate on this frequency inverter?
Fault code OC1 signifies an output overcurrent or short circuit condition caused by motor cable short circuits, damaged motor winding insulation, overly aggressive acceleration ramp settings, or improper motor sizing.
Can the Lenze 00457882 connect to PROFIBUS or CANopen networks?
Yes, fieldbus connectivity is achieved by inserting pluggable Lenze 8200 function modules, such as the E82ZAFCC, E82ZAFPC, or E82ZAFUC modules, supporting CANopen, PROFIBUS-DP, INTERBUS, or RS-232/485 networks.
What steps should be taken if fault code EER appears on the drive?
Fault code EER indicates an internal EEPROM write fault or micro-processor control hardware error. The drive should be power-cycled and reset to factory settings via parameter C0002; if the fault persists, internal hardware damage is present and unit repair or exchange is required.
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