Lenze 13189772 E82MV152_4B001 8200 Motec 1.5kW Inverter
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Product Information
The Lenze 13189772, model E82MV152_4B001, is a 1.5 kW decentralized frequency inverter belonging to the Lenze 8200 motec series. Built with a heavy-duty IP65-rated enclosure, this speed controller is designed for direct motor terminal box or machine wall mounting without requiring a protective control cabinet. The drive operates on a 3-phase AC mains supply from 320 V AC to 550 V AC at 45 Hz to 65 Hz, delivering a rated output current of 3.9 A with an adjustable switching frequency up to 16 kHz (8 kHz nominal) and an output frequency range from 0 to 480 Hz. Motor control is maintained through either V/f characteristic control or sensorless vector control, making it suitable for field placement in conveyor drives, pump and fan automation, and overhead crane positioning systems.
Commissioning a replacement drive requires careful alignment of communication modules and configuration data. The drive features a modular structure where the power unit is separated from pluggable function module slots, accommodating interface cards such as CANopen (E82ZAFPC), PROFIBUS DP (E82ZAFDP), INTERBUS (E82ZAFIB), or AS-Interface (E82ZAFAS). Standard spares are rarely plug-and-run; parameter sets must be transferred from the original unit or loaded from backup files into the non-volatile EEPROM memory. Parameters can be modified and uploaded using Lenze Global Drive Control (GDC) software or the pluggable XT Keypad E82ZBC. Technical support from ABC Industrial Parts can assist maintenance teams with parameter extraction and transfer from original units during drive replacement.
System health and operational states are reported via dual LED status indicators, with dedicated fault codes visible through the XT Keypad E82ZBC or GDC diagnostic interface. When troubleshooting operational trips, technicians should verify input supply levels, check output wiring on terminals U, V, and W, inspect motor PTC connections on terminals T1 and T2, and confirm fieldbus termination resistors (120 Ohm). Critical fault codes such as H05 or EEr indicate internal control circuit or memory corruption, which are non-field-serviceable defects. In these cases, sourcing a tested exchange unit or utilizing professional repair through ABC Industrial Parts ensures rapid restoration of operational throughput.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | 13189772 |
| Model / Type | E82MV152_4B001 |
| Product Family | 8200 motec |
| Component Type | Frequency Inverter |
| Rated Power | 1.5 kW |
| Supply Voltage Range | 320 - 550 V AC (3-phase) |
| Nominal Supply Voltage | 400 V AC |
| Rated Input Current | 3.8 A |
| Rated Output Current | 3.9 A |
| Output Voltage Range | 0 - 400 V AC |
| Output Frequency Range | 0 - 480 Hz |
| Nominal Switching Frequency | 8 kHz (up to 16 kHz) |
| Control Methods | V/f characteristic control, sensorless vector control |
| Protection Rating | IP65 |
| Mounting Type | Decentralized motor-mounted / wall-mounted |
Programming and Configuration
Parameterization of the Lenze 13189772 frequency inverter is conducted using Lenze Global Drive Control (GDC) software or via the pluggable XT Keypad E82ZBC. The drive internal memory contains non-volatile EEPROM storage capable of holding dual parameter sets. This allows operators to maintain primary and secondary application profiles directly within the unit without data loss during main power outages.
When commissioning or reconfiguring the unit, parameters can be transferred directly between drives using the XT Keypad or loaded via software link. Parameter C0002 provides a dedicated reset path to restore factory default settings, while parameter C0168 serves as a diagnostic buffer holding active and past fault codes. Ensuring exact matching of parameter values between old and new drives is essential for maintaining correct motor acceleration ramps, thermal protection limits, and fieldbus node parameters.
Communication and System Integration
The Lenze 8200 motec architecture utilizes a modular interface concept separating power electronics from network communication. The inverter includes a dedicated slot for fieldbus function modules, allowing seamless connection to decentralized industrial fieldbuses. Supported module options include PROFIBUS DP (E82ZAFDP), CANopen system bus (E82ZAFPC), INTERBUS (E82ZAFIB), and AS-Interface (E82ZAFAS).
When integrating the drive into a fieldbus network, node addresses and communication speeds must be properly matched to the host network controller. For CANopen networks, physical installation requires installing 120 Ohm termination resistors at both bus end points. Secure mechanical locking of the plugged function module onto the inverter chassis is required to maintain the overall IP65 ingress rating and prevent communication dropouts caused by field vibration.
Diagnostics and Status Indication
Real-time diagnostic feedback on the Lenze 13189772 is provided through integrated status LEDs located on the housing alongside numerical codes displayed via connected keypads or software. The drive features dual LED indicators representing active mains operation and fault conditions. Detailed diagnostic records, including historical fault codes, can be retrieved directly from the C0168 fault buffer.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Red LED | Red - Solid / Flashing | Fault / TRIP indicator |
| Green LED | Green - Solid / Flashing | Operation / Power status indicator |
Replacement and Spare Part Considerations
When replacing an existing Lenze 13189772 E82MV152_4B001 drive, physical mounting, power ratings, and installed communication hardware must match the original machine specifications. Because the drive is built with an IP65 protection rating for decentralized field placement, ensure that seals and cable glands are intact during installation to maintain environmental protection.
Function modules must be moved from the existing drive to the replacement unit or configured identically if installing new modules. Transfer the parameter set stored in the EEPROM using either the XT Keypad E82ZBC or Lenze Global Drive Control software to match application-specific motor parameters, acceleration ramps, and fieldbus address settings.
In cases where internal hardware failure codes like H05 or persistent memory corruption codes like EEr occur, field repairs on circuit boards are not feasible. Replacing the entire inverter module or sending the unit for factory-level board repair is required to bring the equipment back into service.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short Circuit / Earth Fault / Overcurrent | Instantaneous overcurrent during acceleration or power stage output short circuit / earth fault | Short circuit in motor cable, earth fault in motor winding, motor power rating too large for inverter, acceleration ramp too short | Check motor and motor cable for short circuit or insulation fault; extend acceleration time; verify motor match |
| OC2 | Overcurrent Deceleration | Overcurrent during deceleration phase | Deceleration time too short, regenerative energy too high without braking resistor | Increase deceleration ramp time or check braking module configuration |
| OC5 | Drive Overload (I x t) | Continuous overload threshold reached | Mechanical overload on motor, drive undersized for dynamic duty cycle | Reduce mechanical load; check motor sizing and drive continuous current rating |
| OU | Overvoltage DC Bus | Intermediate circuit DC bus voltage exceeded upper limit | Mains supply voltage too high, regenerative energy during deceleration without chopper | Check mains voltage; extend deceleration time; install external braking resistor/module if applicable |
| LU | Undervoltage DC Bus | Intermediate circuit DC bus voltage dropped below minimum operating limit | Mains voltage too low, mains phase failure, power supply interruption | Check mains voltage supply and input fuses |
| OH | Heatsink Overtemperature | Drive heatsink temperature exceeds maximum allowed limit | Ambient temperature too high, cooling fins clogged, insufficient ventilation, fan failure | Clean heatsink cooling fins, improve ambient ventilation, replace unit if internal thermal sensor damaged |
| OH3 | Motor Overtemperature | Motor temperature sensor triggered thermal shutdown | Motor thermal overload, PTC sensor wire disconnected or faulty | Check motor load and cooling; verify PTC sensor connection at terminal T1/T2 |
| OH4 | Internal Drive Overtemperature | Internal enclosure or control board temperature exceeds threshold | Ambient temperature too high, internal ventilation blocked | Check ambient temperature and mounting space around inverter |
| CE0 | Communication Error Function Module | Interruption of data transmission between frequency inverter and plugged function module | Function module loose, loose connection or hardware fault on control module | Check function module seats properly; power cycle drive; replace function module if issue persists |
| CE1 | CANbus Communication Error | System bus (CAN) communication monitoring fault | Bus cable broken, improper termination, baud rate mismatch, CAN master failure | Check CANbus wiring, termination resistors (120 Ohm), and node ID/baud rate settings |
| EEr | EEPROM Data Fault | Internal EEPROM memory failure or corruption during reading/writing | Internal memory corruption, power interrupt during parameter save, hardware defect | Internal hardware fault — reset parameters to factory default; if error persists, return unit for repair or replace drive |
| H05 | Internal Hardware Fault | Internal control circuit or power board diagnostic defect detected | Board-level failure in gate drive or micro-controller circuit | Internal board-level failure — non-field-serviceable; return unit for repair or replace frequency inverter |
| P12 | Parameter Set Checksum Error | Inconsistent parameter set detected in memory | Parameter transfer interrupted or invalid parameter loaded | Reload valid parameter set or restore factory default settings (C0002) |
| LP1 | Motor Phase Loss | Loss of one output phase to the motor | Loose connection in output terminals, motor winding open circuit | Check wiring between drive output terminals U, V, W and motor terminals |
Frequently Asked Questions
What engineering software is used to configure the Lenze 13189772 inverter?
The inverter is configured using Lenze Global Drive Control (GDC) software or manually using the pluggable XT Keypad E82ZBC.
What mounting styles are supported by the E82MV152_4B001 drive?
The unit features an IP65 enclosure designed for decentralized installation directly on motor terminal boxes or adjacent machine walls without a control cabinet.
How are parameter backups transferred to a spare drive?
Parameters stored in the non-volatile EEPROM memory can be copied using the XT Keypad E82ZBC module or uploaded/downloaded using GDC software.
Which communication fieldbuses are compatible with this drive?
The drive supports pluggable function modules for PROFIBUS DP (E82ZAFDP), CANopen (E82ZAFPC), INTERBUS (E82ZAFIB), and AS-Interface (E82ZAFAS).
What does a fault code H05 indicate on the drive?
Fault code H05 indicates an internal hardware failure on the control or power board. This fault is non-field-serviceable and requires drive repair or replacement.
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