Lenze 13009439 E82EV153K4B201 8200 Vector 15 kW Frequency Inverter
Het item werd toegevoegd aan uw offerteaanvraag
Product Information
The Lenze 13009439 E82EV153K4B201 is a 15 kW AC frequency inverter from the 8200 Vector product family designed for variable-speed drive applications in industrial control cabinets. Operating across a 3-phase supply voltage range of 320 V to 550 V AC, this unit delivers a rated output current of 32 A and a maximum short-term output current of 48 A, providing 150% overload capability for 60 seconds to handle heavy mechanical starting loads. Built in an IP20 enclosure with an integrated radio interference filter, the drive supports V/f characteristic control and sensorless vector control across an output frequency range of 0 Hz to 480 Hz at a standard switching frequency of 8 kHz, which can be configured up to 16 kHz.
Integrating a replacement E82EV153K4B201 into an existing control system requires matching both the power unit and the option modules. The inverter features a modular front slot that accepts plug-in fieldbus modules, including CAN (E82ZAFC) and PROFIBUS (E82ZAFP), as well as DeviceNet, INTERBUS, and serial RS232 or RS485 Modbus RTU modules. Because the drive maintains parameter settings in internal non-volatile EEPROM memory—supporting up to four switchable parameter sets—a spare drive must be configured before running. Parameter sets can be downloaded using the plug-in Lenze XT Keypad (E82ZBC) or via a PC running Lenze Global Drive Control (GDC) software. Where parameter extraction from a non-responsive drive is required, ABC Industrial Parts can assist in recovering drive data to ensure proper commissioning.
System state monitoring on the 13009439 is provided by dual status LEDs and built-in diagnostic registers. A solid green Status LED indicates active drive operation, while a flashing green LED signifies a ready state or pulse inhibit (IMP). The red Fault LED flashes on warnings and remains solid red during a trip; a persistent solid red LED without keypad display points to an internal hardware failure. Technicians can view fault history records or monitor live DC-bus voltage and heatsink temperature using the XT Keypad or GDC software. First-line troubleshooting involves checking line power for undervoltage (LU), reviewing deceleration ramps or braking resistors for overvoltage (OU), and checking motor insulation for short circuits (OC1) or earth faults (OC2). If persistent internal faults such as memory corruption (EE0/EER) or output transistor failure occur, ABC Industrial Parts provides tested exchange units and repair options.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | 13009439 |
| Model / Type Designation | E82EV153K4B201 |
| Product Family | 8200 Vector |
| Component Type | Frequency Inverter |
| Rated Power | 15 kW |
| Supply Voltage Range | 320 - 550 V AC (3-Phase) |
| Rated Output Current | 32 A |
| Maximum Output Current | 48 A (150% for 60 seconds) |
| Output Frequency Range | 0 - 480 Hz |
| Switching Frequency | 8 kHz (configurable up to 16 kHz) |
| Control Method | V/f characteristic control, Sensorless Vector Control |
| Protection Rating | IP20 |
Programming and Configuration
The Lenze E82EV153K4B201 frequency inverter utilizes internal non-volatile EEPROM memory capable of storing up to four complete, switchable parameter profiles. This multi-profile structure allows complex machines to switch operating characteristics dynamically without requiring external reprogramming during production changes.
Drive parameterization is carried out using Lenze Global Drive Control (GDC) PC software or the detachable XT Keypad (E82ZBC). Through GDC software connected via a PC interface, engineers can perform real-time monitoring, archive parameter sets to file, or transfer pre-configured profiles into a replacement drive. When working directly at the cabinet, the XT Keypad mounts to the drive interface to grant direct menu access to motor parameters, voltage limits, and switching frequencies.
Communication and System Integration
Designed for integration into automated drive systems, the 13009439 base unit features a modular architecture with an interchangeable front option slot. This allows the drive to adapt to different automation architectures without replacing the base power unit.
Supported communication modules include the Lenze CAN Function Module (E82ZAFC) and Lenze PROFIBUS Module (E82ZAFP), alongside plug-in options for DeviceNet, INTERBUS, and serial RS232 or RS485 Modbus RTU communication. These modules enable direct exchange of control words, setpoints, and diagnostic messages with control systems.
Diagnostics and Status Indication
The E82EV153K4B201 incorporates visual status indicators and digital monitoring tools to streamline system troubleshooting. Real-time operating metrics, including DC-bus voltage levels and heatsink temperature readings, can be queried directly via an attached XT Keypad or through GDC software.
An onboard fault history register records trip codes to aid in diagnosing intermittent system faults. System status is conveyed directly on the front panel via two LED indicators.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Status LED (Green) | Green - Solid / Flashing | Solid = Inverter active and operational; Flashing = Inverter ready / pulse inhibit active. |
| Fault LED (Red) | Red - Solid / Flashing | Flashing = Warning condition active; Solid = Fault or Trip condition (inverter output disabled). Persistent solid red without keypad display indicates hardware failure. |
Replacement and Spare Part Considerations
When replacing an installed Lenze 13009439 (E82EV153K4B201) drive, technicians should verify that the communication module inserted into the original unit's option slot is transferred to the replacement inverter. The base power unit relies on these modular cards (such as the CAN E82ZAFC or PROFIBUS E82ZAFP) to interface with the network.
Prior to placing a replacement drive in operation, parameter sets must be transferred into the onboard EEPROM to reflect the specific motor profiles, ramp settings, and I/O assignments of the application. Parameter configurations can be restored via an XT Keypad or transferred from saved project files using Lenze Global Drive Control software.
Because the 8200 Vector series has been discontinued by the manufacturer, sourcing a direct like-for-like 13009439 replacement drive avoids cabinet redesigns, rewiring, or updates to PLC program code.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| IMP | Pulse Inhibit | Power stage pulses disabled via terminal inhibit or software command. | Terminal controller disable active or software stop signal present. | Check disable signal on terminal CIN / control signals. |
| OC1 | Short Circuit | Short circuit or extreme overcurrent detected in motor cables or output stage. | Short circuit in motor wiring, short circuit in motor winding, earth fault, or defective output transistor. | Check motor and cable insulation. Inspect motor phase resistance. If error persists with motor disconnected, internal power stage failure is indicated — return unit for repair. |
| OC2 | Earth Fault | Earth fault / ground fault detected on motor connection. | Ground connection in motor cable, motor insulation failure to ground, or excessive capacitive cable currents. | Check motor cable for ground fault and insulation damage. Reduce cable length or install output choke. |
| OC5 | I x t Overload | Continuous overload of the frequency inverter beyond rated current profile. | Mechanical overload on motor shaft, drive undersized for dynamic load, acceleration ramp too short. | Check load mechanics, increase acceleration times, or verify drive sizing. |
| OU | Overvoltage DC Bus | DC bus voltage exceeded upper limit threshold. | Regenerative energy from motor during braking, deceleration ramp too fast, mains supply voltage too high, missing brake resistor. | Extend deceleration time (QSP / deceleration ramp), connect external brake resistor, or check mains input voltage. |
| LU | Undervoltage DC Bus | DC bus voltage fell below lower operational threshold. | Mains voltage supply too low, phase failure, mains power interruption, DC bus charging circuit fault. | Check supply voltage and line fuses. If mains supply is correct but error remains permanently active, internal DC bus sensing or precharge circuit fault exists — return unit for repair. |
| OH | Overtemperature Heatsink | Inverter heatsink temperature exceeds maximum allowable threshold. | Insufficient cooling / fan failure, excessive ambient temperature, clogged heatsink fins, switching frequency set too high. | Clean heatsink fins, check internal fan operation, lower ambient cabinet temperature, or lower switching frequency. |
| OH4 | Motor Overtemperature (PTC) | Motor thermistor / PTC sensor tripped. | Motor thermal overload, cooling fan failure on motor, broken thermistor wire. | Allow motor to cool down, inspect motor cooling fan, measure PTC resistance. |
| CE0 | Communication Error Interface | Communication breakdown between inverter control card and inserted function module. | Function module loose or defective, strong electromagnetic interference. | Reseat function module on front slot. Replace module if fault persists. If replacement module fails to establish internal bus communication, control board hardware error requires unit repair. |
| EE0 | EEPROM Data Fault | Checksum fault or corruption detected in non-volatile parameter memory. | Power interruption during parameter saving, defective EEPROM IC. | Load factory default settings and reprogram drive parameters. If EE0 persists after resetting defaults, internal memory IC hardware failure is present — return unit for repair. |
| EER | EEPROM Read Error | Read error occurred while accessing parameter memory. | Hardware failure of internal EEPROM memory chip. | Internal hardware fault — power cycle drive; if persistent, return unit for repair. |
| NMAX | Maximum Speed Exceeded | Actual motor speed exceeded configured maximum speed threshold. | Encoder fault, incorrect parameterization, overhauling load. | Check motor encoder wiring/feedback parameters, verify load dynamics. |
Frequently Asked Questions
What tools are needed to configure a replacement Lenze 13009439 drive?
The drive can be programmed and parameterized using the plug-in Lenze XT Keypad (E82ZBC) or via PC using Lenze Global Drive Control (GDC) software.
Can I transfer my existing fieldbus module to a replacement E82EV153K4B201?
Yes, the 8200 Vector series features a modular option slot that allows plug-in modules, such as CAN (E82ZAFC) or PROFIBUS (E82ZAFP) cards, to be moved directly onto the replacement unit.
What does a persistent solid red Fault LED indicate on this inverter?
A solid red LED indicates an active trip condition disabling the output. If the LED remains solid red with no keypad display present, an internal hardware failure has occurred.
How many parameter sets can be stored inside the E82EV153K4B201?
The internal non-volatile EEPROM memory stores up to four switchable parameter profiles.
What should I check if the drive displays an OC1 fault code?
An OC1 fault indicates a short circuit or overcurrent condition. Inspect motor wiring, cable insulation, and motor windings. If OC1 remains active after disconnecting the motor, internal power stage failure is indicated.
Take advantage of our exchange formula
A defective product does not have to be worthless. At ABC Industrial Parts, you can hand in defective products and immediately benefit from a discount on your new purchase. This is a smart way to save money while contributing to a circular economy.
Play it safe with our warranty conditions
Industrial plants prefer to keep running invariably, no matter what. Therefore, it is essential that you can rely on high-quality products and/or sustainable repairs. With our warranty conditions, you can count on certainty, whether you choose new, used or repaired products.
Data backup and recovery
Have you lost valuable parameters or data due to a malfunction while the manufacturer no longer provides support? At ABC Industrial Parts, we help you secure this data, both for common and specific products.
Specific firmware and hardware versions
If you are working with specific hardware or firmware versions that are no longer available from the manufacturer, ABC Industrial Parts is your partner. When making your enquiry, clearly state which versions you need, we will then look at the possibilities of supplying those versions, so that your installations continue to function optimally.
Disclaimer:
We are not an authorised distributor of Lenze.
Product photos are for illustration purposes only and may differ from the actual product delivered.
Some of the content on this page was created with the help of AI. While we strive to provide accurate and up-to-date information, errors may occur.