Lenze 00408515 EVS9327-EP 9300 Servo Drive

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Product Information

Product Family: 9300 Servo

The Lenze 00408515 EVS9327-EP is a 15 kW positioning servo drive belonging to the Lenze 9300 Servo family. Operating across a 3-phase supply voltage range of 320 V AC to 528 V AC at 45 to 65 Hz, this inverter provides a continuous output current of 32 A and handles dynamic peak output currents up to 48 A. Designed specifically with internal positioning functionality (-EP suffix), it combines an internal path generator and position controller within the power stage housing, enabling independent point-to-point positioning, flying saw controls, and synchronized motion axes without requiring an external positioning controller.

Field connection and commissioning rely on flexible feedback and network interfaces. Motor feedback options include resolvers connected via terminal X7, incremental encoders on X8, master frequency signals on X9, and Hiperface SinCos absolute encoders. System bus communications are integrated directly via CANbus, while high-level fieldbus control is enabled using the front Automation Interface (AIF) slot, which accepts plug-in modules such as the EMF2133IB PROFIBUS or EMF2111IB INTERBUS. Commissioning and parameter assignment can be performed using Lenze Global Drive Control (GDC) software or the Keypad XT (EMF2171IB). Replacing a drive in production is simplified by transferring the pluggable EEPROM memory module directly into a replacement chassis, though parameter verification with technical support from ABC Industrial Parts ensures proper alignment of motion profiles.

System status and fault conditions are signaled through onboard LEDs and detailed diagnostics. A solid Green LED indicates normal operation with the controller enabled, a Yellow LED denotes pulse inhibit (IMP) or an active warning, and a Red LED signals an active TRIP fault such as overvoltage, overcurrent, or overtemperature. Detailed diagnostic codes are stored in parameter C0168 and can be read out using the Keypad XT module or GDC software. First-line troubleshooting involves checking mains supply levels, thermal sensors on terminal X10, fieldbus cabling, and encoder feedback lines. If internal hardware failures such as fault code H05 occur, board-level repairs or a tested exchange unit from ABC Industrial Parts provide the most reliable restoration path.

Technical Specifications

ManufacturerLenze
Part Number00408515
Model / TypeEVS9327-EP
Product Family9300 Servo
Component TypeServo Drive
Rated Power Output15 kW
Supply Voltage Range320 - 528 V AC (3-phase)
Supply Frequency Range45 - 65 Hz
Rated Output Current32 A
Maximum Output Current48 A (150% for 60 s)
Output Frequency Range0 - 480 Hz
Switching Frequency8 kHz
Power Dissipation430 W

Programming and Configuration

Configuration and setup of the Lenze EVS9327-EP positioning drive are conducted via Lenze Global Drive Control (GDC) software or directly using the plug-in Keypad XT (EMF2171IB) operating unit. GDC software allows real-time oscilloscope monitoring, axis positioning profile setup, and parameter register editing. Crucial operational parameters and history, including stored trip codes, are managed through defined registers such as code C0168 for fault memory inspection.

The drive incorporates a pluggable EEPROM memory module that holds the entire parameter set, including positioning profiles, motor parameters, and fieldbus node configuration. In the event of drive replacement, transferring this physical EEPROM module to a replacement unit allows parameter migration without requiring PC software re-commissioning. If parameter sets need to be reset to baseline conditions, register C0002 can be utilized to initialize parameters back to factory default settings.

Communication and System Integration

The EVS9327-EP features integrated CANbus system bus communications for direct axis-to-axis synchronization and system networking. Additional fieldbus protocols are integrated through the front-facing Automation Interface (AIF) slot. This interface accepts optional plug-in modules including the EMF2133IB PROFIBUS module, EMF2111IB INTERBUS module, and LECOM serial communication interfaces.

Feedback and control interface wiring connects via dedicated terminals and plugs. Terminal X7 handles resolver feedback, terminal X8 accepts incremental encoder signals, terminal X9 receives master frequency inputs, and terminal X10 provides evaluation for motor thermal sensors (PTC or thermal contacts). Absolute feedback is supported via Hiperface SinCos sensors.

Diagnostics and Status Indication

Visual status monitoring is provided on the front panel via three LED indicators. Operational diagnostics, status word monitoring, and history tracking can be accessed via CANbus, fieldbus registers, or directly on the optional Keypad XT display. Real-time diagnostic traces and signal monitoring are accessible through Global Drive Control software.

The fault register Code C0168 records historical fault events to assist in identifying recurrent thermal, electrical, or communication issues. Status words broadcast over the CANbus system bus or AIF fieldbus allow higher-level PLCs to evaluate drive operating state in real time.

Status LED Indicators

LEDColor/StatusMeaning
Red LEDRed - Solid/ActiveTRIP active / Fault state present (e.g. Overvoltage, Overcurrent, Overtemperature)
Green LEDGreen - SolidOperation / Controller enabled and normal operating state
Yellow LEDYellow - Solid/ActivePulse inhibit active (IMP) or warning condition present

Replacement and Spare Part Considerations

When replacing a failed Lenze 00408515 EVS9327-EP drive, ensure that the power rating (15 kW) and specific model designation (-EP positioning drive) match the installed unit. Because the drive manages integrated positioning sequences, swapping a non-positioning variant or a drive with different power hardware can lead to control incompatibility or motor damage.

The replacement process is expedited by transferring the pluggable EEPROM memory module from the original drive directly to the spare chassis. This module transfers all custom parameters, homing definitions, and positioning motion paths. If the original EEPROM is damaged or corrupted (indicated by error code EER), parameters must be reloaded using Lenze Global Drive Control software or extracted from a backed-up parameter file.

Ensure that any installed Automation Interface (AIF) fieldbus module, such as an EMF2133IB PROFIBUS module, is correctly unseated from the old drive and firmly engaged in the AIF slot of the new unit. Verify that terminal block connections on X7, X8, X9, and X10 are correctly wired and that shield connections remain properly grounded.

Error Codes & Fault Codes

The following error codes may be displayed during operation or diagnostics:

CodeNameDescriptionPossible CauseRecommended Action
OC1Short CircuitShort circuit on output motor terminals or power stage transistor shortMotor cable shorted, phase-to-phase fault, or internal inverter output stage defectCheck motor wiring and motor insulation. If fault occurs instantly with motor disconnected, internal power stage is damaged.
OC2Earth FaultGround fault / earth current threshold exceededMotor phase grounded, insulation breakdown in motor windings or power cableCheck motor cable and motor windings for low insulation resistance to ground.
OC5Ixt OverloadInverter output thermal overload (I x t protection limit reached)Continuous acceleration or heavy load beyond drive continuous current ratingCheck motor load, mechanical binding, and duty cycle. Verify drive sizing.
OUOvervoltage DC BusDC bus voltage exceeded upper safety threshold (> 770 V DC)Excessive regenerative energy during deceleration, missing or undersized braking resistorExtend deceleration time (ramp rate) or verify operation and connection of brake chopper/resistor.
LUUndervoltage DC BusDC bus voltage dropped below minimum threshold (< 430 V DC)Mains supply phase failure, voltage dip, or blown line fuseMeasure mains supply line voltage; check mains fuses and supply contactor.
OHHeatsink OvertemperatureInverter heatsink temperature exceeds maximum allowed limit (> 85°C)Cabinet cooling fan failure, blocked airflow heatsink fins, or excessive ambient heatClean heatsink cooling fins, check internal cabinet fan operation and ambient temperature.
OH3Drive Interior OvertemperatureTemperature inside the drive unit exceeded safety thresholdInsufficient cabinet ventilation, failed internal drive fanCheck enclosure cooling and internal fan functionality.
OH4Motor OvertemperatureMotor thermal contact / PTC trip triggered via X10 terminalsMotor thermal overload, cooling fan failure on motor, or broken sensor cableAllow motor to cool down, check load and motor external fan.
OH7Motor Temp Sensor Wire BreakOpen circuit detected on motor thermal evaluation inputDisconnected thermal sensor cable or open circuit on terminal X10Inspect thermal sensor connection and cabling to motor.
NMAXOverspeedMotor actual speed exceeded maximum limit (C0085)Incorrect speed controller tuning, external drive torque overhauling motor, incorrect feedback settingsCheck speed controller parameters, encoder settings, and mechanical load.
CE0System Bus Communication FaultCAN system bus communication interrupted or bus-off stateCAN network cable fault, missing bus termination resistor (120 Ohm), or node crashVerify CANbus wiring, shield grounding, and 120-ohm termination at both network ends.
CE1AIF Communication Fault 1Communication failure between inverter and AIF module (e.g. PROFIBUS)AIF module improperly seated, fieldbus line break, PLC master stoppedVerify fieldbus cabling, master state, and secure mounting of the module in AIF slot.
EEREEPROM Memory ErrorFault while reading or writing parameter data from EEPROM moduleCorrupted or defective memory module, loose pluggable module connectionRe-seat memory module. If persistent, replace memory module and re-download parameters.
Sd1Resolver FaultResolver signal open circuit or track corruption on connector X7Damaged resolver cable, loose connector, defective motor resolverCheck resolver cabling, shield connection, and pin alignment on X7.
Sd2Master Frequency Input FaultMaster frequency input signal failure on connector X9Wire break, signal levels out of specification, or missing pulse trainInspect master encoder signal connections at X9.
Sd3Encoder Fault / Track ErrorEncoder track A, B, or zero pulse failure on X8 inputBroken cable, noise coupling, damaged encoder optical discCheck encoder cable and shield grounding. Replace encoder if fault persists.
Sd7Absolute Encoder Communication ErrorHiperface / EnDat serial protocol communication faultSerial data line noise, loose connection, defective encoder electronic interfaceCheck absolute encoder connection cable and shielding.
H05Internal Hardware FaultInternal hardware self-test or power stage logic failure detectedInternal board component failure, damaged gate driver circuitInternal board failure — not field serviceable. Replace unit or return for repair.
PIParameter Initialization ErrorError during parameter set loading or initialization processIncompatible parameter data uploaded or interrupted firmware updateRe-initialize parameter sets to factory default settings via C0002.
PR1System Program ErrorInternal microprocessor execution anomaly or firmware checksum errorSevere electromagnetic interference or micro-controller malfunctionCycle line power. If error persists, internal control board fault requires repair/replacement.
P12Positioning Following ErrorPosition tracking error exceeded maximum configured limitExcessive mechanical load, gain loop tuning too loose, mechanical jamCheck mechanics for binding, verify acceleration profiles and positioning gain parameters.
P13Homing / Reference ErrorHoming run error or home position switch evaluation faultHome proximity switch failed, mechanical stop reached unexpectedlyVerify homing switch digital input operation and homing sequence configuration.

Frequently Asked Questions

What software is used to configure the Lenze 00408515 EVS9327-EP?

The drive is configured using Lenze Global Drive Control (GDC) software or manually using the optional Keypad XT (EMF2171IB) module.

How are parameters transferred when replacing an EVS9327-EP unit?

The drive features a pluggable EEPROM memory module storing all parameter sets and motion profiles. Moving this module from the faulty unit to the replacement drive transfers configuration data directly without software re-commissioning.

What does error code H05 indicate on the EVS9327-EP drive?

Error code H05 indicates an internal hardware or power stage logic failure. This condition is not field-serviceable and requires drive repair or replacement.

Which motor feedback systems are supported by the EVS9327-EP?

The drive supports resolvers (terminal X7), incremental encoders (terminal X8), master frequency input signals (terminal X9), and Hiperface SinCos absolute encoders.

How can fault history be inspected on this Lenze drive?

Stored trip history and fault logs can be inspected via register parameter C0168 using either Keypad XT or Global Drive Control software.

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