Lenze 00485097 Resolver Cable – System Feedback Cable
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Product Information
The Lenze 00485097 is a pre-assembled 10-meter resolver feedback cable engineered for high-accuracy position feedback and thermal monitoring signal transmission between Lenze servo motors and drive controllers. Belonging to the System Cables product line and also identified by part reference EWL0017V010, this cable features a continuous-flex design optimized for installation in dynamic cable carriers and drag chains. It combines resolver position feedback lines with thermal protection monitoring cores into a single system cable, ensuring reliable operation across automated packaging lines, material handling systems, automotive manufacturing cells, and printing machinery.
Connecting the motor and controller relies on factory-terminated industrial connectors designed for immediate integration. The cable is fitted with an M23 12-pin circular socket on the motor end and a Sub-D 9-pin male connector on the drive side, designed to interface directly with feedback ports such as X7 and X8 on the controller. Swapping out an existing cable is a mechanical task focused on proper cable routing, adequate bend radius management in drag chain carriers, and secure socket seating. Replacing a failed cable with a pre-tested spare from ABC Industrial Parts requires no modification to drive control software or parameter sets.
Because feedback cables do not feature integrated diagnostic LEDs or displays, conductor degradation or terminal faults present as drive-level feedback loss errors, position tracking deviations, or motor thermal fault trips. When troubleshooting motion system disruptions, initial checks should focus on physical jacket wear along continuous flexing zones, pin alignment on the M23 and Sub-D connectors, and tight collar engagement at both ends. When internal fine-stranded conductors or shields suffer fatigue from repeated cycling, field repair of the continuous-flex cabling is generally unfeasible, and replacing the assembly with a spare from ABC Industrial Parts provides the fastest path back to production.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | 00485097 |
| Model / Type | Resolver Cable (EWL0017V010) |
| Component Type | Feedback Cable |
| Product Family | System Cables |
| Cable Length | 10 m |
| Drag Chain Suitable | Yes |
| Motor Side Connector | M23 12-pin circular socket |
| Drive Side Connector | Sub-D 9-pin male connector |
| Transmitted Signals | Resolver feedback (R1/R2, S1/S3, S2/S4) and thermal sensor (KTY/PTC) |
| Compatible Motors | Lenze MCS, MCA, MDFQA series |
| Compatible Drives | Lenze 8400, 9300, 9400 series |
| Drive Feedback Interfaces | X7, X8 |
Communication and System Integration
The Lenze 00485097 system feedback cable provides physical signal coupling between Lenze servo drives and motor feedback units. On the motor side, the cable is factory-terminated with an M23 12-pin circular socket that locks securely onto the motor connection head. On the controller side, a Sub-D 9-pin male connector plugs directly into the drive feedback interfaces, including ports X7 and X8 on standard Lenze drive hardware.
Internal cabling includes dedicated channels for high-accuracy shaft position acquisition and temperature oversight. Excitation signals (R1/R2) and sine/cosine return channels (S1/S3 and S2/S4) carry resolver position feedback back to the drive. Concurrently, discrete conductors transmit thermal monitoring signals from motor-integrated KTY or PTC thermistors, protecting the motor winding against over-temperature conditions.
Broad compatibility across equipment generations allows the 00485097 cable to interface seamlessly with Lenze MCS, MCA, and MDFQA series servo motors. On the control side, it links directly with Lenze 8400, 9300, and 9400 series servo drives, providing pre-assembled pinout mapping that eliminates field wiring errors and preserves signal integrity in complex multi-axis motion architectures.
Replacement and Spare Part Considerations
Replacing a worn feedback cable in dynamic industrial machinery requires verifying both mechanical and electrical connection requirements. The 00485097 cable is constructed specifically for continuous flexing applications inside cable tracks and carriers. During mechanical installation, ensure the cable is laid flat without torsional twisting, maintain recommended bend radii along carrier movement, and apply appropriate strain relief at both ends to prevent premature fatigue.
Prior to re-commissioning, verify that the physical interfaces match the machine setup. The 00485097 utilizes an M23 12-pin female socket on the motor end and a Sub-D 9-pin male connector on the drive side. Inspect all pins for corrosion or mechanical distortion before joining connectors. Hand-tighten the M23 locking collar completely to preserve connector seal integrity, and firmly tighten the Sub-D mounting screws to prevent connector disconnection during machine vibration.
Because the feedback cable is a passive signal conduit, substituting a damaged 00485097 cable with an identical unit requires no software re-flashing or drive parameter adjustments. Once mechanically installed and secured into feedback port X7 or X8, power up the drive controller to confirm that resolver signal feedback and motor thermal monitoring circuits operate normally.
Frequently Asked Questions
Which motor and drive series are compatible with the Lenze 00485097 resolver cable?
The Lenze 00485097 cable is compatible with Lenze MCS, MCA, and MDFQA series servo motors, as well as Lenze 8400, 9300, and 9400 series servo drives using feedback interfaces X7 and X8.
What connector types are fitted to the Lenze 00485097 cable?
The cable is equipped with an M23 12-pin circular socket on the motor end and a Sub-D 9-pin male connector on the drive controller end.
Is the Lenze 00485097 suitable for continuous motion drag chains?
Yes, the 00485097 is built with a drag-chain rated continuous-flex construction designed for installation in dynamic cable tracks and carriers.
What signals are transmitted through the 00485097 cable?
The cable carries resolver position signals (R1/R2 excitation, S1/S3 and S2/S4 sine/cosine feedback) and motor thermal sensor signals (KTY or PTC thermistor data).
Is software reconfiguration necessary when installing a replacement 00485097 cable?
No software reconfiguration or parameter changes are required when replacing a damaged cable with a matching 00485097 unit, provided drive parameters remain unchanged.
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