Lenze 13142447 E82EV222_4C 8200 Vector Frequency Inverter
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Product Information
The Lenze 13142447 (type E82EV222_4C) is a 2.2 kW AC frequency inverter engineered within the Lenze 8200 vector product family. Designed to deliver reliable motor regulation for three-phase asynchronous motors, this variable speed drive operates across a 3-phase mains supply range of 320 V AC to 550 V AC. It features a continuous output current of 5.6 A alongside a mains input current of 7.0 A, providing an output frequency range from 0 to 480 Hz with a default switching frequency of 8 kHz that can be adjusted up to 16 kHz. Enclosed in an IP20 housing, the inverter supports both V/f characteristic control and sensorless vector control to maintain precise speed and high torque stability across industrial material handling, fan, pump, and packaging equipment.
A key operational feature of the E82EV222_4C is its modular hardware design, which separates the power base unit from removable control and communication modules. Commissioning a replacement drive requires transferring unit configuration data and mounting the appropriate functional interface. The inverter contains four independent internal parameter sets (Set 1 through Set 4), enabling multi-functional setup for distinct machine operating profiles. Parameter migration and drive setup can be accomplished using an optional Lenze E82ZBC XT keypad module or PC engineering tools such as Global Drive Control (GDC) and EASY Starter. ABC Industrial Parts can assist in sourcing compatible functional modules and supporting parameter setup when replacing existing installed units.
Diagnostics and operational monitoring on the inverter are facilitated through onboard LEDs, keypad readout, and software monitoring tools. Visual status indication includes a solid Green LED during normal active operation and a Red LED that illuminates solid or flashes during fault conditions. Additional diagnostic memory registers, such as fault history log code C0161, record operational error events. Common field trips involve overcurrent events (OC1 through OC5), DC bus overvoltage (OU), undervoltage (LU), and thermal limits (OH, OH4, OH7). Internal microprocessor errors, EEPROM corruptions (EE01/EE02), or power module failure (H05) are non-field-serviceable board-level issues where replacement or unit repair through ABC Industrial Parts offers the most efficient solution for restoring operational throughput.
Technical Specifications
| Manufacturer | Lenze |
| Part number | 13142447 |
| Model / Type | E82EV222_4C |
| Product family | 8200 vector |
| Component type | Frequency Inverter |
| Rated power output | 2.2 kW |
| Supply voltage range | 320 - 550 V AC |
| Mains input current | 7.0 A |
| Continuous output current | 5.6 A |
| Output frequency range | 0 - 480 Hz |
| Default switching frequency | 8 kHz |
| Control method | V/f Characteristic Control, Sensorless Vector Control |
| Protection rating | IP20 |
Programming and Configuration
Programming and parameter administration for the Lenze 13142447 frequency inverter are performed using Lenze software suite tools, including Global Drive Control (GDC) and EASY Starter. These engineering programs support real-time monitoring, diagnostic parameter readout, and complete offline project file management. Local parameter adjustment directly at the inverter housing is achieved by attaching a plug-in Lenze E82ZBC XT keypad module, which features parameter copying capability for downloading and uploading configuration data sets between drives.
The inverter memory architecture includes four fully independent internal parameter sets (Set 1 through Set 4). This multi-set capability allows a single inverter to store profiles for varying motor speeds, load ramps, or processing states without requiring continuous connection to a master controller. Key parameters include acceleration ramp time (C0012) and deceleration ramp time (C0013). In the event of parameter memory corruption indicated by an EEPROM checksum fault, the drive supports a factory default parameter reset by setting code C0002 to 1 prior to reloading the application project.
Communication and System Integration
System integration for the E82EV222_4C relies on a physical function interface (FIF) located on the base drive module. This modular interface accepts plug-in extension modules from the Lenze E82ZAF series, permitting integration into various industrial control architectures. Available plug-in modules enable fieldbus communication across CANopen, PROFIBUS-DP, DeviceNet, and INTERBUS, as well as digital and analog Standard I/O interface configurations.
To maintain bus communication integrity, function modules must be installed while power is completely disconnected from the drive to prevent pin damage or contact faults, which are signaled by communication code CE0. For fieldbus networks like CANopen or system bus setups, proper installation requires correctly landed line shielding, verified node address configuration, and active terminating resistors at the physical network ends to prevent communication timeout errors represented by code CE1.
Diagnostics and Status Indication
The E82EV222_4C frequency inverter offers optical and software-driven diagnostic functions for immediate evaluation of operating conditions. The drive housing is fitted with two primary status LEDs: a solid Green LED indicates healthy power and active operation, while a Red LED lights solid or flashes to signal an active fault condition. Comprehensive status, current load values, and detailed alarm text can be viewed using the optional XT keypad module or live trace monitoring within GDC and EASY Starter software.
Fault events are stored sequentially inside an onboard fault history log register accessible under code C0161. This diagnostic log allows maintenance technicians to evaluate historical operating anomalies such as mains undervoltage (LU), dynamic braking DC overvoltage (OU), or heatsink overtemperature conditions (OH) that cross the 90 °C safety threshold. Reviewing this history simplifies root-cause analysis prior to fault clearance.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Red LED | Red - Solid / Flashing | Fault / Störung condition present |
| Green LED | Green - Solid | Normal operation / Betrieb active |
Replacement and Spare Part Considerations
When swapping a damaged Lenze 13142447 (E82EV222_4C) drive, mechanical and electrical compatibility must be maintained across both the base power unit and installed extension interfaces. Because the 8200 vector series uses modular construction, replacing the inverter typically involves disconnecting power, removing the main power and motor power lines, and transferring the existing E82ZAF communication or I/O function module directly to the spare base drive.
A replacement unit cannot run immediately upon installation without transferring application parameters. Parameter sets must be written into the replacement inverter using either the Lenze E82ZBC XT keypad module's backup function or by uploading a stored drive configuration via Global Drive Control (GDC) or EASY Starter software. Technicians must verify motor rated values, thermal sensor selection, and bus communication parameters prior to putting the machine back into service.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short circuit | Short circuit or earth fault detected on motor output terminals U, V, W. | Short circuit in motor cable; short circuit in motor winding; capacitive motor line charging currents. | Check motor cable and motor windings for insulation resistance and short circuit. If error persists with motor disconnected, internal power module damage present — return unit for repair. |
| OC2 | Overcurrent during acceleration | Output current exceeded instantaneous trip threshold during speed acceleration. | Acceleration time (C0012) set too short; excessive load inertia; motor cable too long; dynamic motor overload. | Increase acceleration time; reduce load inertia; check motor sizing and wiring. |
| OC3 | Overcurrent during deceleration | Output current exceeded trip limit during motor deceleration. | Deceleration time (C0013) set too short; steep ramp down without braking resistor. | Increase deceleration time; install dynamic braking module/resistor if rapid stopping is required. |
| OC4 | Overcurrent during constant operation | Excessive motor current during steady-state constant speed running. | Sudden mechanical overload; mechanical jam or shock load; improperly set motor parameters. | Inspect mechanical system for jams or overload; check motor parameter settings in drive. |
| OC5 | I x t overload | Drive continuous load threshold exceeded for prolonged time. | Drive undersized for continuous mechanical load; ambient temperature excessive. | Check load requirements; reduce motor duty cycle or upsize frequency inverter. |
| OU | Overvoltage DC bus | DC bus voltage exceeded upper limit (> 770 V DC for 400V mains class). | Regenerative energy from motor back-driving inverter during braking; mains input voltage too high. | Increase deceleration time; check supply voltage level; install dynamic braking module and resistor. |
| LU | Undervoltage DC bus | DC bus voltage fell below lower threshold (< 430 V DC for 400V class). | Mains supply failure; phase loss; input line voltage under limit; main power fuse blown. | Check supply voltage, line fuses, and main contractor connection. |
| OH | Heatsink overtemperature | Heatsink temperature exceeded 90 °C limit. | Inadequate cooling airflow; cooling fan obstructed or failed; ambient temperature too high; dirty heatsink fins. | Clean heatsink cooling fins; verify enclosure ventilation; inspect internal cooling fan operation. |
| OH4 | Motor overtemperature | Motor PTC sensor / thermal switch triggered. | Motor continuously overloaded; inadequate motor cooling; defective thermal sensor cable. | Allow motor to cool; reduce motor load; check thermal switch wiring and connections. |
| OH7 | Drive internal overtemperature | Internal temperature inside the drive housing exceeded limit. | Excessive cabinet internal temperature; drive internal fan defective. | Improve enclosure cooling; verify drive fan operation. |
| EE01 | EEPROM checksum error | Internal non-volatile EEPROM data corruption detected at power-up. | Power failure during write cycle; internal hardware memory module fault. | Perform factory parameter reset (C0002 = 1); reprogram parameters. If error persists, internal hardware fault — return unit for repair. |
| EE02 | EEPROM write error | Parameter write to internal EEPROM failed. | Internal control board hardware fault or corrupted memory chip. | Internal hardware fault — retry power cycle or return unit for repair. |
| H05 | Internal hardware error | Inverter controller internal self-test failed. | Control board hardware failure; internal voltage supply error. | Internal hardware fault — non-field-serviceable. Replace drive or return unit for repair. |
| CE0 | Communication error FIF | Communication fault between inverter base unit and plug-in function module. | Function module not seated properly; bent contact pins; defective function module. | Turn off power, remove and re-seat function module. Replace function module if fault persists. |
| CE1 | System bus communication error | CANopen / System bus message transfer timeout or cable interruption. | Bus cable broken or loose; missing terminating resistors; bus master stopped. | Check fieldbus wiring, shield grounding, and terminating resistors; verify CAN master status. |
| PR0 | Program fault | System control program execution crash or unexpected fault. | Severe electro-magnetic interference (EMI) or internal microprocessor hardware fault. | Verify proper grounding and shield installation. Cycle main power. If persistent, return unit for repair. |
Frequently Asked Questions
What is the rated power and voltage range for the Lenze 13142447 frequency inverter?
The Lenze 13142447 (model E82EV222_4C) has a rated power output of 2.2 kW and operates across a 3-phase mains supply voltage range of 320 V AC to 550 V AC.
How are parameter settings transferred to a replacement E82EV222_4C drive?
Parameters can be transferred using a plug-in Lenze E82ZBC XT keypad module or downloaded from a saved project file on a PC using Global Drive Control (GDC) or EASY Starter software.
Which fieldbus communication options are supported by this drive?
By inserting Lenze E82ZAF series function modules into the drive's functional interface, the inverter can communicate over CANopen, PROFIBUS-DP, DeviceNet, INTERBUS, or Standard I/O networks.
What causes error code OC1 on the Lenze 8200 vector inverter?
Error code OC1 indicates a short circuit or earth fault on motor terminals U, V, or W, caused by damaged motor wiring, internal motor winding faults, or high line charging currents.
What steps should be taken if internal error EE01 or H05 is displayed?
Code EE01 indicates EEPROM data corruption and can sometimes be cleared by performing a factory parameter reset (C0002 = 1) and reloading parameters. Code H05 indicates an internal hardware failure that requires unit repair or replacement.
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