Lenze E82EV222_4C 8200 Vector Frequency Inverter 2.2kW
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Product Information
The Lenze E82EV222_4C is a 2.2 kW AC frequency inverter within the 8200 Vector series, identified by model code E82EV222K4C. Operating from a 3-phase nominal supply of 400 V AC to 480 V AC across an allowable voltage range of 320 V AC to 528 V AC, this unit delivers a continuous output current of 5.6 A. Designed with an integrated C-type RFI interference filter to reduce electromagnetic noise directly within the cabinet footprint, the drive controls AC motor performance through V/f characteristic control, sensorless vector control (VFC), and dedicated torque control. It supports output frequencies from 0 Hz to 480 Hz with an adjustable switching frequency up to 16 kHz and a default operating frequency of 8 kHz.
Integrating a replacement drive into an existing control system relies on modular expansion slots that accommodate plug-in function modules for fieldbus communication, including PROFIBUS-DP via the E82ZAFPC module, CANopen, and LECOM RS-232 or RS-485 serial connections. Commissioning a spare unit requires parameter alignment, which can be executed using Global Drive Control (GDC) software version 4.0+ or through the optional E82ZBC keypad module. Up to four onboard parameter sets can be toggled dynamically via digital inputs or fieldbus commands. Parameter transfer between units is streamlined by swapping the pluggable E82ZMC memory module directly from the donor drive. ABC Industrial Parts can assist in verifying parameter setups, configuring fieldbus modules, and providing replacement units to maintain process continuity.
System diagnostic state is communicated visually through a dual-color Red/Green status LED located on the front panel. A continuous green signal indicates that the drive is ready or active, while a flashing green signal denotes active drive inhibit. A flashing red LED highlights an active warning condition, and a solid red LED indicates an active fault. If the LED illuminates continuous solid red immediately upon power application, an internal hardware failure is present. Fault history is stored in parameter log location C0168 and accessible through the keypad or GDC software, detailing conditions such as heatsink overheating (OH), output short circuits (OC1), or EEPROM errors (EER). When internal component failures arise, sourcing a fully tested replacement drive through ABC Industrial Parts provides an immediate route back to full operation.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV222_4C |
| Model / Type Code | 8200 Vector E82EV222K4C |
| Component Type | Frequency Inverter |
| Product Family | 8200 Vector |
| Rated Power Output | 2.2 kW |
| Nominal Input Supply | 3-phase 400 / 480 V AC |
| Supply Voltage Range | 320 - 528 V AC |
| Continuous Output Current | 5.6 A |
| Output Frequency Range | 0 - 480 Hz |
| Default Switching Frequency | 8 kHz (adjustable up to 16 kHz) |
| Control Method | V/f Characteristic Control, Sensorless Vector Control (VFC), Torque Control |
| Interference Suppression | Integrated RFI Filter (C-type) |
Programming and Configuration
Engineering and parameterization of the Lenze E82EV222_4C frequency inverter are conducted using Lenze Global Drive Control (GDC) software version 4.0 or higher. GDC connects to the drive via serial or fieldbus interfaces, providing full access to device parameter structures, online monitoring, dynamic variable tracing, and diagnostic logs. Direct local operation and configuration are achieved using the optional pluggable E82ZBC keypad module, which mounts onto the front interface slot.
Device configuration data is stored internally and managed via the removable E82ZMC memory module. The inverter supports four independent parameter sets that can be toggled during operation through configured digital inputs or fieldbus network commands. When commissioning a replacement inverter, transferring the E82ZMC memory module from the existing unit allows all stored parameter sets to be imported automatically without connecting a PC.
Communication and System Integration
The 8200 Vector architecture features a flexible modular expansion slot designed to accept plug-in communication function modules. Supported fieldbus options include PROFIBUS-DP via the E82ZAFPC function module, CANopen, and serial communications operating on LECOM RS-232 or RS-485 physical layers.
Once installed, communication modules allow the inverter to send operating status, actual speed feedback, and fault reports directly to an upstream controller, while receiving start/stop commands, velocity setpoints, and active parameter set selection commands over the network.
Diagnostics and Status Indication
Visual status indication on the E82EV222_4C drive is provided by a dual-color Red/Green LED located on the front faceplate. This indicator displays ready status, drive inhibit, active warnings, and fault conditions. Additional diagnostic logs are maintained in keypad memory parameter C0168, accessible using the E82ZBC keypad module or GDC software.
Live diagnostic monitoring via Global Drive Control (GDC) software version 4.0+ permits online inspection of intermediate circuit voltage, motor output current, actual operating frequency, and recorded fault history.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Red/Green Status LED | Red/Green - Solid Green | Drive ready / active |
| Red/Green Status LED | Red/Green - Flashing Green | Inhibit active |
| Red/Green Status LED | Red/Green - Flashing Red | Warning active |
| Red/Green Status LED | Red/Green - Solid Red | Fault active. Continuous solid Red upon power-up indicates an internal hardware failure requiring service or unit replacement. |
Replacement and Spare Part Considerations
When replacing a Lenze E82EV222_4C inverter, verify that the physical part number and model designation match. The drive relies on removable hardware components—specifically the E82ZMC memory module and any installed communication module (such as the E82ZAFPC PROFIBUS module). Swapping these modules into the replacement unit transfers the complete parameter configuration and bus interface settings without needing software upload procedures.
If replacing an installation with a modernized alternative, Lenze recommends the i550 cabinet frequency inverter series. However, maintaining exact E82EV222_4C spare units avoids panel mechanical changes, wiring redesigns, or PLC fieldbus configuration updates.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OH | Heatsink Overheat | Heatsink temperature exceeds maximum allowable threshold. | Ambient temperature too high, cooling fan failure, blocked heatsink air channels. | Clean heatsink, ensure adequate cabinet ventilation, check external fan operation. |
| OC1 | Short Circuit | Short circuit at motor output terminals or ground fault. | Damaged motor power cable, shorted motor windings, internal output stage power transistor defect. | Check motor cable and motor insulation. Disconnect motor wires and reset drive; if OC1 persists with motor disconnected, internal hardware fault requires unit repair. |
| OC2 | Earth Fault | Earth fault / earth leakage current detected at inverter output. | Ground fault in motor wiring or motor windings. | Inspect motor cables and measure insulation resistance to earth. |
| OU | Overvoltage | DC link bus voltage exceeds maximum limit. | Deceleration ramp too steep, generator load without braking chopper / resistor. | Extend deceleration time parameter or fit external brake resistor. |
| LU | Undervoltage | DC link bus voltage falls below minimum threshold. | Supply mains voltage too low, missing AC supply phase, blown input fuse. | Measure mains voltage and verify supply line connections. |
| OC5 | Motor Overload (I2t) | Calculated motor thermal overload exceeded limit. | Continuous high-load operation at low motor speeds. | Check motor mechanical load, increase motor rating, or adjust I2t monitoring parameters. |
| EER | EEPROM Error | Non-volatile parameter storage read/write fault. | Corrupted parameter memory or defective internal EEPROM chip. | Reload factory default settings. If fault persists, replace inverter unit — internal board-level failure. |
| CE0 | Communication Error | Communication timeout on function module interface slot. | Loose function module connection or fieldbus cable rupture. | Re-seat function module and check fieldbus cabling and master network status. |
Frequently Asked Questions
How do you transfer parameters to a replacement Lenze E82EV222_4C drive?
Parameters can be transferred by moving the pluggable E82ZMC memory module from the original inverter to the spare unit. Alternatively, parameters can be saved and uploaded using Global Drive Control (GDC) software version 4.0+ or copied using the E82ZBC keypad module.
What software is used to program the 8200 Vector series?
The Lenze E82EV222_4C is configured using Lenze Global Drive Control (GDC) software version 4.0 or higher connected via serial or fieldbus interfaces.
What does a solid red LED indicator mean upon power-up?
A continuous solid red LED upon powering on indicates an internal hardware failure, requiring unit repair or complete replacement.
What fieldbus communications are supported on the E82EV222_4C?
The inverter supports PROFIBUS-DP (via the E82ZAFPC module), CANopen, and LECOM serial communication (RS-232/RS-485) through its modular expansion slot.
What is the recommended modern successor for the Lenze 8200 Vector drive?
The recommended modern successor for the 8200 Vector series is the Lenze i550 cabinet frequency inverter.
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