Lenze E82EV153K4B201 8200 Vector Frequency Inverter
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Product Information
The Lenze E82EV153K4B201 is a 15 kW AC frequency inverter from the 8200 vector series, engineered for precise speed and torque regulation of three-phase industrial electric motors. Operating across a 3-phase mains supply voltage from 320 V AC to 550 V AC, this drive delivers continuous output currents of 32 A at 400 V or 27 A at 480 V, with controllable output frequencies spanning from 0 Hz to 480 Hz. Motor control options include linear or quadratic V/f characteristic curves alongside open-loop and closed-loop vector control modes. Built as an unfiltered B201 variant with an IP20 protection rating, this model is designed for installation inside control cabinets using external RFI suppression filters such as the Lenze EZF3 series.
Commissioning a replacement drive requires transferring both the physical interface hardware and operational parameters to match the target machine setup. The E82EV153K4B201 features a modular architecture that separates the main power unit from pluggable function modules and operating keypads. When swapping a failed unit, existing fieldbus modules—such as the Lenze E82ZAFP PROFIBUS or E82ZAFC CANopen interfaces—must be fitted to the replacement chassis. Motor settings and operational profiles are maintained across four switchable internal non-volatile parameter sets, which can be restored using an optional EMZ8201BB or EMZ8211BB keypad module or via Lenze Global Drive Control (GDC) engineering software. ABC Industrial Parts can support engineering teams requiring replacement hardware or parameter extraction from donor units during panel recovery.
Diagnostic monitoring is provided through onboard LEDs, keypad displays, and software tools. Operational status is indicated by the Green LED, which remains solid during active drive operation and flashes when ready or pulse-inhibited, while the Red LED flashes during active warnings and stays solid when the inverter is inhibited or tripped. An internal history buffer automatically stores the last eight fault conditions along with time stamps and system parameter states for rapid troubleshooting. Standard checks include verifying mains phase integrity, input line fuses, motor cable isolation, and interface module seating. Microcontroller execution errors or unrecoverable memory checksum faults indicate internal electronic failure, where a pre-tested exchange unit or specialized repair through ABC Industrial Parts provides the fastest route back to production.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV153K4B201 |
| Model / Type | 8200 Vector Frequency Inverter |
| Product Family | 8200 vector |
| Rated Power | 15 kW |
| Supply Voltage Range | 320 - 550 V AC (3-phase) |
| Continuous Output Current (400V) | 32 A |
| Continuous Output Current (480V) | 27 A |
| Output Frequency Range | 0 - 480 Hz |
| Control Methods | V/f characteristic control (linear, quadratic), open-loop vector control, closed-loop vector control |
| IP Protection Rating | IP20 |
| RFI Filtering | Unfiltered (B201 variant) |
Programming and Configuration
The Lenze E82EV153K4B201 utilizes four internal switchable non-volatile parameter sets, enabling versatile operation across complex machine cycles without requiring external reprograming during runtime mode changes.
Drive configuration can be managed using Lenze Global Drive Control (GDC) software on a PC or via attachable operating keypads such as the EMZ8201BB or EMZ8211BB XT keypad. Parameter sets can be read, stored, and loaded directly into replacement drives to replicate exact control behavior, acceleration ramps, and current limit settings. Executing parameter code C0002 resets the inverter back to factory default values when restoring baseline configurations.
Communication and System Integration
Integration into higher-level machine control architectures is achieved through interchangeable, pluggable function modules that install directly onto the drive front slot. The E82EV153K4B201 supports fieldbus communication protocols via the E82ZAFP PROFIBUS module and E82ZAFC CANopen module.
In addition to fieldbus networking, plug-in serial communication modules enable RS-232 and RS-485 connections for direct PC setup or point-to-point controller linkage. Proper mechanical seating and tightening of module retaining screws are necessary to maintain reliable signal contact with the inverter's standard control board.
Diagnostics and Status Indication
Visual status indication on the E82EV153K4B201 is provided by front-mounted Red and Green LEDs. The drive status can also be monitored digitally using Lenze Global Drive Control (GDC) software or an attached EMZ8201BB/EMZ8211BB keypad display.
The internal memory features an 8-message fault history buffer that logs error codes alongside system time stamps and parameter states at the moment of the event. Onboard trip relays provide hardware signal contacts for remote fault signaling or emergency loop integration.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Fault / Error | Red - Off / Flashing / Solid | Off: Normal operation; Flashing: Warning or active fault; Solid: Inverter inhibited or trip state |
| Operation | Green - Solid / Flashing | Solid: Drive enabled and running; Flashing: Drive ready or pulse inhibit active |
Replacement and Spare Part Considerations
The B201 suffix in the part number indicates an unfiltered inverter variant. When sourcing a replacement for the Lenze E82EV153K4B201, verify that the control cabinet contains central external RFI line filters such as the Lenze EZF3 series. Substituting an unfiltered drive into a cabinet without external filtering can lead to high-frequency electromagnetic noise.
Because the 8200 vector series separates power components from control modules, replacing a unit involves transferring plug-in hardware—such as PROFIBUS (E82ZAFP) or CANopen (E82ZAFC) function modules—to the spare base drive. After physical installation, saved parameter files must be reloaded using Lenze Global Drive Control (GDC) software or an EMZ8201BB/EMZ8211BB keypad to match operational requirements.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short Circuit | Short circuit or earth fault detected on motor terminals | Short circuit in motor cables or motor windings; ground fault; acceleration ramp too short | Check motor cable and motor isolation; check output wiring; increase acceleration time |
| OC5 | Overcurrent during acceleration | Motor current exceeded limit threshold during ramp-up | Acceleration time too short; motor mechanically overloaded or blocked; incorrect motor parameter settings | Increase acceleration time (C0012); check mechanical load for blockages; verify motor nameplate data |
| OU | Overvoltage DC bus | DC bus voltage exceeded overvoltage threshold (>770 V DC) | Excessive regenerative energy during deceleration; deceleration time too short; mains supply voltage too high | Increase deceleration time (C0013); fit optional brake chopper / brake resistor; verify mains supply voltage |
| LU | Undervoltage DC bus | DC bus voltage dropped below undervoltage limit (<410 V DC) | Mains supply voltage too low; phase failure in mains line; power cut | Check mains line voltage; check supply fuses and wiring connections |
| OH | Heatsink Overtemperature | Heatsink temperature exceeded permissible maximum (>85°C) | Ambient temperature too high; inadequate cabinet ventilation; cooling fan dirty or defective; heatsink fouled | Improve cooling/air flow; clean heatsink cooling fins; replace cooling fan if defective |
| OH4 | Inverter Thermal Overload (i2t) | Continuous overload exceeded internal thermal calculation threshold | Drive operated continuously above rated current rating; overload cycle too demanding | Reduce motor load; resize frequency inverter for higher current demand |
| LP | Mains Phase Failure | Failure of one or more phases on input mains line | Mains phase missing or high voltage imbalance between input phases | Check input supply lines, mains fuses and line contactors |
| CE0 | Communication Error Function Module | Interruption in communication between drive standard control board and plug-in function module | Pluggable module loose; module missing or defective | Ensure function module is seated correctly and screwed down; check for pin damage; replace module if damaged |
| EEr | EEPROM Checksum Error | Corrupted parameter memory detected in EEPROM upon power up | Interrupted parameter write operation; internal EEPROM hardware failure | Reload default parameters (C0002 = 1); if fault persists, unit has internal hardware failure requiring replacement |
| P10 | System Fault | Internal hardware or micro-controller software execution error | Internal electronic component failure or strong EMC interference | Perform power cycle; check grounding and screening; if error persists, internal failure requires repair/replacement |
Frequently Asked Questions
What does the B201 suffix mean on the Lenze E82EV153K4B201?
The B201 suffix identifies an unfiltered frequency inverter variant. It is designed to be installed in control panels that use external central RFI filters, such as the Lenze EZF3 series, for EMC compliance.
Which software is used to program and back up the E82EV153K4B201?
Lenze Global Drive Control (GDC) software is used to configure, back up, and monitor parameters on the drive via a serial plug-in communication module.
Can I transfer communication modules from a defective drive to a spare unit?
Yes, the modular design allows function modules such as the E82ZAFP PROFIBUS-DP or E82ZAFC CANopen modules to be detached from the old inverter and screwed onto the replacement drive.
How do I clear fault code EEr on the drive?
Fault code EEr indicates parameter memory corruption in the EEPROM. Attempt to restore factory default parameters by setting parameter code C0002 to 1. If the error remains after a power cycle, internal hardware failure has occurred requiring drive repair or replacement.
What should be checked if fault code OC1 appears?
Fault OC1 signifies a short circuit or earth fault on the motor terminals. Inspect the output wiring, motor cables, and motor winding insulation for ground faults, and verify that the acceleration ramp time is not set too short.
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Data backup and recovery
Have you lost valuable parameters or data due to a malfunction while the manufacturer no longer provides support? At ABC Industrial Parts, we help you secure this data, both for common and specific products.
Specific firmware and hardware versions
If you are working with specific hardware or firmware versions that are no longer available from the manufacturer, ABC Industrial Parts is your partner. When making your enquiry, clearly state which versions you need, we will then look at the possibilities of supplying those versions, so that your installations continue to function optimally.
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