Lenze 00361097 33.8216-E Frequency Inverter
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Product Information
The Lenze 00361097, model type 33.8216-E, is a 5.5 kW AC frequency inverter within the Lenze 8200 Series and 8210 product family, designed for variable speed control of standard three-phase AC asynchronous motors. Engineered for control cabinet panel mounting with an IP20 protection rating, this compact drive operates across a three-phase input supply range of 320 V AC to 528 V AC. At nominal 400 V AC, it supplies a rated continuous output current of 13 A, backed by a 150% short-term overload capacity delivering up to 19.5 A for 60 seconds to handle demanding starting loads. The drive provides an adjustable output frequency from 0 Hz to 480 Hz with configurable switching frequencies up to 16 kHz, servicing industrial applications in conveyor speed regulation, material handling, packaging machinery, and ventilation fan control.
Commissioning a replacement unit requires interfacing through integrated control terminals that accommodate analog setpoint inputs, programmable digital inputs for start/stop, direction of rotation, and JOG velocity selection, as well as relay outputs for trip signaling. Network integration is made possible via an option slot supporting fieldbus modules for PROFIBUS-DP, CANopen, INTERBUS, and LECOM protocols, including the 2102IB serial module. Operational settings are stored in non-volatile EEPROM memory and must be backed up and cloned to a replacement unit using either the pluggable Lenze 8201BB operating keypad or Lenze Global Drive Control (GDC) software. Expert support from ABC Industrial Parts can assist in verifying parameter backup strategies and hardware option card compatibility when preparing a spare drive for installation.
Operational diagnostic feedback is delivered on the unit through two front LED status indicators: a solid green Ready LED signaling a healthy power supply and operational readiness, and a solid red TRIP LED indicating an active fault condition that disables the inverter output stage. Detailed parameter fault codes and historical event logs are accessible via the 8201BB keypad readout or live status monitoring in Global Drive Control (GDC) software. Common trip conditions include output short circuits (OC1), ground faults (OC2), drive thermal overload (OC5), DC link overvoltage (OU) or undervoltage (LU), heatsink or motor overtemperature (OH, OH4), supply phase failure (LP), and communication loss (CE0). First-line troubleshooting should verify input power quality, motor winding insulation, load dynamics, and parameter limits. For persistent internal faults such as memory errors (EE) or gate drive board failures (H05), unit repair or a pre-tested exchange module from ABC Industrial Parts offers a dependable path to restore operational output.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | 00361097 |
| Model / Type | 33.8216-E |
| Product Family | 8200 Series |
| Component Type | Frequency Inverter |
| Rated Power | 5.5 kW |
| Rated Output Current | 13 A |
| Maximum Output Current (150% Overload) | 19.5 A (60 s) |
| Supply Voltage Range | 320 – 528 V AC (3-Phase) |
| Output Frequency Range | 0 – 480 Hz |
| Switching Frequency | 8 kHz (Selectable 2 – 16 kHz) |
| IP Protection Rating | IP20 |
| Mounting Type | Panel mount |
Programming and Configuration
The Lenze 33.8216-E frequency inverter uses non-volatile EEPROM memory to store all configuration parameters, motor characteristics, ramp settings, and control terminal functions without requiring external battery power. Drive programming and parameter adjustments are performed using either the removable Lenze 8201BB operating keypad module or a PC connected through a serial communication adapter running Lenze Global Drive Control (GDC) software.
When replacing a unit, parameter values from the original inverter can be copied directly into the spare drive by utilizing the memory cloning functionality of the 8201BB keypad or through GDC parameter file downloads. If parameter data becomes corrupted or unassigned, performing a factory parameter reset restores default settings, enabling structured re-commissioning of motor data, acceleration and deceleration ramps, and digital I/O assignments.
Communication and System Integration
Integration of the Lenze 00361097 into higher-level machine automation systems is facilitated by an integrated option slot located on the front of the inverter. This slot accepts plug-in communication option cards, allowing direct connectivity to industrial network architectures without external signal gateways.
Supported communication options include PROFIBUS-DP, CANopen, INTERBUS, and Lenze LECOM modules such as the 2102IB serial module. These network adapters allow higher-level PLCs to issue start/stop commands, transmit speed setpoints, and monitor live drive diagnostics while actively supervising fieldbus connection stability.
Diagnostics and Status Indication
Visual operational feedback is provided on the front panel by two LED status indicators. A solid green Ready LED confirms normal internal DC link and auxiliary power supply levels, indicating operational readiness. A solid red TRIP LED signals an active fault condition that has disabled the output power stage.
Comprehensive diagnostic tracking, real-time operating variable displays, and historical error logs are accessible through parameter menus using the 8201BB keypad or live software monitoring in Lenze Global Drive Control (GDC). These tools allow maintenance technicians to isolate external wiring errors, electrical supply issues, or thermal conditions quickly.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Ready (Green) | Green - Solid | Inverter power supply normal and unit is ready for operation. |
| TRIP / Fault (Red) | Red - Solid | Inverter fault state active / unit tripped. Disables output stage. |
Replacement and Spare Part Considerations
Replacing an original Lenze 00361097 inverter with a direct spare unit preserves cabinet layout and power panel dimensions without requiring panel mechanical modifications. Identical physical mounting profiles and IP20 panel enclosures allow seamless drop-in placement during emergency maintenance.
When commissioning a replacement, all parameter configurations stored in the failing unit must be backed up and downloaded to the new drive via the 8201BB keypad or Global Drive Control software. Additionally, fieldbus interface modules installed in the integrated option slot must be transferred to the replacement unit to match network communication addresses and node configurations.
For modernizing legacy control cabinets, the manufacturer's recommended migration route for discontinued 8200/8210 series drives is the Lenze i550 cabinet frequency inverter. When migrating to new generation hardware, control engineers must accommodate structural software differences, parameter mapping variations, and physical footprint changes.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short Circuit | Instantaneous overcurrent or short circuit detected at output terminals | Short circuit in motor cable or motor winding; acceleration ramp time too short; motor cable exceeds permitted length | Check motor and cable insulation for short circuits; increase acceleration time ramp. |
| OC2 | Earth Fault / Ground Fault | Ground fault current detected on output phase | Ground fault in motor winding or motor lead; high capacitive leakage current in shielded cable | Check motor and power wiring insulation to earth ground; install motor output choke if cable is long. |
| OC5 | I x t Overload | Thermal overload of inverter power stage or motor | Continuous overload operation beyond rated current; mechanical blockage on motor shaft | Reduce mechanical load on motor; check motor current parameter settings. |
| OU | Overvoltage | DC bus link voltage exceeded upper safety threshold | Excessive braking energy regenerated from high inertia load; deceleration ramp time too short; mains supply voltage too high | Increase deceleration ramp time; connect braking resistor/brake chopper module; check input line voltage. |
| LU | Undervoltage | DC bus voltage fell below minimum allowable limit | Mains supply line voltage drop; blown input fuse; missing input phase; power outage | Check 3-phase mains supply voltage and incoming supply line connections/fuses. |
| OH | Heatsink Overtemperature | Inverter heatsink temperature exceeded allowable threshold | Cooling fan failure or air intake blocked; heatsink dirty; ambient enclosure temperature too high | Clean heatsink cooling fins; verify operation of cabinet ventilation fan; lower ambient temperature. |
| OH4 | Motor Overtemperature | Motor temperature sensor (PTC/TK) tripped | Motor overheated due to low speed high torque operation; broken thermistor wiring | Allow motor to cool down; check motor cooling fan and thermistor signal wire connection. |
| LP | Phase Failure | Input mains phase failure detected | Loss of one phase in 3-phase incoming supply line | Check line supply voltages and input fuses. |
| CE0 | Communication Error | LECOM serial communication error or timeout | Communication cable disconnected; wrong baud rate; excessive electrical interference on serial bus | Check serial connection cable, shield grounding, and communication settings. |
| EE | EEPROM Error | Internal EEPROM checksum or memory write error | Internal memory corruption or hardware board fault | Reset parameters to factory default settings. Internal hardware fault — if error persists, return unit for repair or replace inverter. |
| PR | Parameter Error | Parameter data invalid or inconsistent | Corrupted parameter values downloaded or unassigned parameter set | Re-download valid parameter configuration or perform factory parameter reset. |
| H05 | Hardware Error H05 | Internal power board or driver circuit fault | Defective internal power module or gate drive circuitry | Internal hardware fault — return unit for repair or replace drive unit. |
Frequently Asked Questions
How do I transfer parameters to a replacement Lenze 00361097 inverter?
Parameter sets can be uploaded and copied using the pluggable Lenze 8201BB operating keypad module or downloaded via a PC running Lenze Global Drive Control (GDC) software connected to a LECOM serial interface.
What does a solid red TRIP LED indicate on the Lenze 33.8216-E drive?
A solid red TRIP LED indicates an active fault state that has tripped the inverter and disabled the output power stage. The exact error code can be read using the 8201BB keypad display or GDC software.
Can the Lenze 00361097 drive connect to fieldbus communication networks?
Yes, the inverter features an integrated option slot supporting plug-in fieldbus modules for PROFIBUS-DP, CANopen, INTERBUS, and LECOM (such as the 2102IB module).
What causes an OC1 fault code on this inverter?
An OC1 fault code indicates an instantaneous short circuit or output overcurrent. Common causes include damaged motor wiring or winding insulation, excessively short acceleration time ramps, or motor cables exceeding permitted lengths.
What is the recommended modern replacement for the legacy Lenze 8210 drive series?
The recommended modern replacement path for legacy Lenze 8200 and 8210 series inverters is the Lenze i550 cabinet frequency inverter family.
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Data backup and recovery
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Specific firmware and hardware versions
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