Lenze E82EV222-4C000 8200 Vector Frequency Inverter 2.2 kW
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Product Information
The Lenze E82EV222-4C000 is a 2.2 kW AC frequency inverter within the 8200 Vector series, engineered for precise variable speed and torque control in industrial automation applications. Operating on a three-phase mains supply between 320 V and 528 V AC, this compact IP20-rated drive supplies a rated output current of 5.6 A at an 8 kHz switching frequency, with peak overload capacity up to 8.4 A for 60 seconds during acceleration or heavy load demand. The unit supports open-loop sensorless vector control, V/f characteristic control, and V/f control with speed feedback across an output frequency range of 0 to 480 Hz, making it well suited for packaging machinery, conveyor drives, industrial fans, and processing equipment.
System integration relies on a flexible modular architecture that separates the core power base from control and communication interfaces. Functionality is established using plug-in modules attached to the power unit, including the Lenze Standard I/O module (E82ZAFSC) or optional fieldbus interfaces such as CANopen (E82ZAFCC) and PROFIBUS-DP (E82ZAFPC). Commissioning a replacement unit requires configuring the drive parameters stored in internal EEPROM memory. Parameter configurations can be transferred directly without a PC using the optional Keypad XT operator module (E82ZBC001) or uploaded via Lenze Global Drive Control (GDC) software. ABC Industrial Parts can assist maintenance personnel with tested replacement drives and configuration transfer support to reduce equipment downtime.
Diagnostic feedback is available directly on the drive base and interface options. Dual status LEDs indicate operational state and fault conditions, while exact fault codes can be read on the Keypad XT display or retrieved from the parameter fault buffer (C0168) using GDC software. Trip events such as overcurrent (OC1, OC2, OC5), overvoltage (OU), and undervoltage (LU) can typically be addressed through supply verification or ramp parameter adjustments. When internal control board or power circuit errors like H10 or H11 occur, field repair is not feasible, making a factory-tested replacement or repair unit through ABC Industrial Parts the recommended path back to operational capability.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV222-4C000 |
| Model / Type | E82EV222-4C000 |
| Product Family | 8200 Vector |
| Component Type | Frequency Inverter |
| Rated Power | 2.2 kW |
| Supply Voltage Range | 320 – 528 V AC (3-phase) |
| Rated Output Current | 5.6 A |
| Maximum Output Current | 8.4 A (150% for 60 s) |
| Switching Frequency | 8 kHz |
| Output Frequency Range | 0 – 480 Hz |
| Control Method | V/f characteristic, V/f with speed feedback, sensorless vector control |
| Ingress Protection Rating | IP20 |
| Lifecycle Status | Discontinued |
Programming and Configuration
The Lenze E82EV222-4C000 frequency inverter features integrated non-volatile EEPROM memory capable of storing two complete, independent parameter sets. This internal storage arrangement allows staging of primary and alternative operational profiles directly within the drive hardware. A factory reset can be performed by setting parameter C0002 to 1 if parameter restoration is required.
Parameter management and drive setup can be accomplished using Lenze Global Drive Control (GDC) software connected via a compatible interface module. For field servicing without a PC, the optional Keypad XT operator module (E82ZBC001) plugs directly into the drive socket, enabling maintenance technicians to copy, upload, and modify parameters on-site.
Communication and System Integration
System integration for the Lenze E82EV222-4C000 relies on plug-in function modules that attach to the main power unit base interface. Control wire terminal connections for standard analog and digital signals are provided when fitted with the Lenze Standard I/O Function Module (E82ZAFSC).
For automated plant network integration, the 8200 Vector series supports dedicated bus interfaces. Communication options include the CANopen System Bus Module (E82ZAFCC) and the PROFIBUS-DP Communication Module (E82ZAFPC). The modular slot architecture also supports interface adapters for DeviceNet, INTERBUS, and serial LECOM communications.
Diagnostics and Status Indication
The E82EV222-4C000 drive includes visual diagnostic indicators on the front panel to assist with real-time operational monitoring. Dual LEDs display status conditions through distinct solid or flashing lighting sequences that signal readiness, enable state, or active trip status.
Advanced troubleshooting features include direct fault code display when using the Keypad XT module. In addition, the drive records operational trip conditions in a historical fault buffer accessible through parameter C0168 via Lenze Global Drive Control (GDC) software.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Red LED | Red - Solid / Flashing | Fault indicator or active drive trip condition |
| Green LED | Green - Solid / Flashing | Operational readiness or active drive enable state |
Replacement and Spare Part Considerations
As the Lenze 8200 Vector drive series is officially discontinued, sourcing an exact replacement part number such as the E82EV222-4C000 ensures direct mechanical and electrical compatibility with existing electrical cabinet layouts and motor wiring.
When installing a replacement power base unit, existing plug-in function modules (such as the Standard I/O module E82ZAFSC or PROFIBUS module E82ZAFPC) should be transferred from the faulty unit. Ensure DIP switches or fieldbus node addresses on the module match the original setup prior to powering up.
A replacement unit will not operate correctly until the application parameter set is restored. Parameters should be downloaded from a saved configuration file using Lenze Global Drive Control (GDC) software or copied directly from the original drive using the Keypad XT module (E82ZBC001).
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short circuit / Overcurrent during acceleration | Drive detected short circuit, earth fault, or excessive acceleration current peak exceeding current limit threshold. | Motor cable short circuit or earth fault, acceleration time parameter set too short, motor incorrectly sized for load. | Check motor and wiring for short circuit or ground fault; increase acceleration time (C0012); check motor power matching. |
| OC2 | Overcurrent during deceleration | Drive current exceeded threshold during deceleration phase. | Deceleration time parameter set too short, fast ramp down under heavy inertia. | Increase deceleration time (C0013); fit optional braking module / resistor if rapid deceleration is required. |
| OC5 | Overload / Overcurrent during constant speed | Output current exceeded rated limits during steady-state operation. | Mechanical load blocked, severe overload condition, motor parameter misalignment. | Check mechanical drive/system for blockages; verify motor parameters and load characteristics. |
| OU | DC bus overvoltage | DC-bus voltage exceeds maximum threshold limit (approx. 770 V DC for 400V class). | Excessive regenerative energy fed back from motor during deceleration; deceleration time too short. | Increase deceleration time; install external brake chopper / braking resistor. |
| LU | DC bus undervoltage | DC-bus voltage fell below lower limit threshold. | Mains supply voltage too low, supply power failure, phase failure. | Check AC mains input voltage and supply fuses/switches. |
| OH | Heatsink overtemperature | Heatsink temperature exceeds maximum allowable threshold. | Cooling fan defective or blocked, ambient temperature too high, inadequate cabinet ventilation, dirty cooling fins. | Clean heat sink fins, check cooling fan operation, ensure adequate cabinet ventilation and ambient conditions. |
| OH4 | Motor thermal overload | Motor temperature sensor (PTC/TK) connected to drive terminals triggered overtemperature trip. | Motor overloaded, cooling fan on motor failed, frequent start/stop operations under high torque. | Allow motor to cool down, reduce motor load, check motor external cooling system. |
| CE0 | Communication failure | Communication breakdown between inverter and plug-in function / communication module. | Plug-in module loose, faulty communication cable, fieldbus master offline. | Check seating of plug-in module on drive socket; inspect cable connections and fieldbus master state. |
| EE | EEPROM fault | Data error during internal memory access or EEPROM checksum error. | Internal hardware error, interrupted parameter save procedure, electrical noise interference during save. | Internal hardware / board-level failure or corrupt parameters — attempt factory reset (C0002 = 1); if error persists, replace unit or contact Lenze service. |
| H10 | Internal hardware fault 10 | Internal control board / power stage failure detected during self-test. | Internal electronic components damaged or failed. | Internal hardware fault — non-field-serviceable. Replace the unit or return to service center for repair. |
| H11 | Internal hardware fault 11 | Internal power supply circuit or gate drive error. | Hardware component failure within drive internal electronics. | Internal hardware fault — non-field-serviceable. Replace unit or return to Lenze service. |
Frequently Asked Questions
How do I transfer parameters to a replacement Lenze E82EV222-4C000 drive?
Parameters can be copied without a computer using the portable Keypad XT module (E82ZBC001) by reading the memory from the original drive and writing it to the replacement unit. Alternatively, parameters can be saved and restored via Lenze Global Drive Control (GDC) software.
What control methods are supported by the Lenze E82EV222-4C000 inverter?
The E82EV222-4C000 supports sensorless vector control, V/f characteristic control, and V/f control with speed feedback across an output frequency range of 0 to 480 Hz.
Which fieldbus communication modules can be installed on this drive?
The 8200 Vector base unit accepts plug-in modules including CANopen (E82ZAFCC), PROFIBUS-DP (E82ZAFPC), DeviceNet, INTERBUS, and serial LECOM interface modules.
What do the red and green LEDs on the drive indicate?
The green LED indicates operational readiness or active drive enable state. The red LED signals a trip condition or active drive fault.
What should I check if the drive displays fault code OC1 or OC2?
Fault codes OC1 and OC2 indicate overcurrent during acceleration or deceleration. Check the motor and power wiring for short circuits or ground faults, verify motor sizing, and increase acceleration (C0012) or deceleration (C0013) time parameters.
Can internal hardware faults H10 or H11 be repaired in the field?
Fault codes H10 and H11 indicate internal power stage or control circuit board failures that are non-field-serviceable. The unit requires repair by a technical service facility or replacement with a tested exchange unit.
Take advantage of our exchange formula
A defective product does not have to be worthless. At ABC Industrial Parts, you can hand in defective products and immediately benefit from a discount on your new purchase. This is a smart way to save money while contributing to a circular economy.
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Industrial plants prefer to keep running invariably, no matter what. Therefore, it is essential that you can rely on high-quality products and/or sustainable repairs. With our warranty conditions, you can count on certainty, whether you choose new, used or repaired products.
Data backup and recovery
Have you lost valuable parameters or data due to a malfunction while the manufacturer no longer provides support? At ABC Industrial Parts, we help you secure this data, both for common and specific products.
Specific firmware and hardware versions
If you are working with specific hardware or firmware versions that are no longer available from the manufacturer, ABC Industrial Parts is your partner. When making your enquiry, clearly state which versions you need, we will then look at the possibilities of supplying those versions, so that your installations continue to function optimally.
Disclaimer:
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