Lenze E82EV152_4C000 8200 Vector Frequency Inverter 1.5 kW
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Product Information
The Lenze E82EV152_4C000 is a 1.5 kW 3-phase frequency inverter belonging to the Lenze 8200 vector family. Designed for precise speed and torque control of 3-phase AC asynchronous motors, this drive operates on a 3-phase input supply voltage ranging from 320 V AC to 550 V AC with a rated input current of 4.4 A. It delivers a nominal output current of 3.9 A and supports output frequencies up to 480 Hz. Featuring a flexible modular architecture, the unit combines a robust base drive with support for interchangeable function modules, fieldbus cards, and local operating keypads to suit demanding motor control applications across material handling, packaging, conveying, and general machinery.
Integrating a replacement unit into an existing system requires matching communication cards and motor parameter configurations. The E82EV152_4C000 accepts plug-in fieldbus modules such as the Lenze E82ZAFCC CANopen System Bus module or the Lenze E82ZAFPC PROFIBUS DP module, as well as interchangeable standard or application I/O modules. Commissioning and parameter management are handled using Lenze software tools like Global Drive Control (GDC) and EASY Starter or the optional plug-in Keypad XT (E82ZBC). Because internal non-volatile EEPROM memory holds up to four complete parameter sets, operational configurations can be backed up and cloned directly onto a spare drive. ABC Industrial Parts can support maintenance teams by supplying tested spare units ready for parameter transfer and rapid deployment.
Diagnostic information on the E82EV152_4C000 is accessible through two front-panel LED status indicators and connected network interfaces. A green Operation/Ready LED confirms power status and operational readiness, while a red Fault/Error LED indicates trip conditions and fault states. Detailed diagnostics, including active trip codes and a recorded diagnostic history log, can be reviewed via the Keypad XT LCD display, fieldbus status words, or GDC and EASY Starter software. Initial field checks should confirm line input voltage across all three phases, inspect motor wiring for earth faults or inter-phase short circuits, and check cabinet cooling. When internal EEPROM memory failures (EE code) or heatsink sensor faults (OH4 code) occur, internal hardware issues cannot be serviced in the field, making a tested replacement or repair unit from ABC Industrial Parts the fastest path back to production.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV152_4C000 |
| Product Family | 8200 vector |
| Component Type | Frequency Inverter |
| Rated Power | 1.5 kW |
| Supply Voltage Range | 320 to 550 V AC (3-Phase) |
| Rated Input Current | 4.4 A |
| Output Current | 3.9 A |
| Max Output Frequency | 480 Hz |
| Switching Frequency | 8 kHz (Adjustable up to 16 kHz) |
| Control Modes | V/f characteristic control, Sensorless Vector Control |
| Internal Memory | Non-volatile EEPROM (Up to 4 parameter sets) |
Programming and Configuration
Drive parameterization for the Lenze E82EV152_4C000 is conducted using engineering software tools such as Global Drive Control (GDC) and EASY Starter, or directly through the optional Keypad XT (E82ZBC). The inverter allows configuration of motor performance attributes, including sensorless vector control settings, linear or quadratic V/f characteristic curves, adjustable switching frequencies up to 16 kHz, and custom acceleration or deceleration ramps.
The drive features internal non-volatile EEPROM memory capable of storing up to four independent parameter sets. This multi-dataset architecture allows engineering teams to program alternative operating configurations for flexible machine setups or maintain direct backups on the drive. Utilizing the Keypad XT module enables parameter cloning from one drive unit to another without requiring a PC connection.
Communication and System Integration
System integration for the Lenze E82EV152_4C000 relies on its modular expansion interface slot. The base drive unit accepts snap-in communication modules to interface with industrial fieldbus networks and central PLC controllers.
Compatible communication options include the Lenze E82ZAFCC CANopen System Bus module and the Lenze E82ZAFPC PROFIBUS DP module. When installed, these modules enable higher-level controllers to monitor status words, transmit dynamic speed commands, and perform remote diagnostic evaluations across the network.
Diagnostics and Status Indication
Diagnostic monitoring for the E82EV152_4C000 drive inverter combines local LED status indications, keypad visual reporting, and software monitoring. Two status LEDs located on the front panel provide visual feedback: a green LED signals operating and ready states, while a red LED illuminates solid or flashes during trip conditions.
For detailed fault analysis, the drive stores diagnostic events in an internal diagnostic history log. Maintenance technicians can inspect active trip codes on the LCD screen of the optional Keypad XT, inspect network status words over fieldbus, or connect via GDC or EASY Starter software to evaluate active faults and operational trends.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Fault / Error | Red - Solid / Flashing | Fault present or drive trip condition detected |
| Operation / Ready | Green - Solid / Flashing | Drive powered, ready for operation, or actively running |
Replacement and Spare Part Considerations
When replacing a failed Lenze E82EV152_4C000 frequency inverter, verify that the replacement unit matches the exact part number and power rating. Because the 8200 vector drive utilizes a modular construction, any plug-in function modules—such as standard I/O, application I/O, CANopen E82ZAFCC, or PROFIBUS DP E82ZAFPC cards—must be transferred from the original drive to the replacement base unit.
Before returning the drive to operation, parameter settings must be configured to match the machine application. Parameter profiles saved in the drive's internal EEPROM memory can be uploaded using EASY Starter or GDC software, or cloned directly using the Keypad XT module. While the Lenze i550 cabinet frequency inverter is recommended as a modern successor for new machine designs, utilizing a direct replacement E82EV152_4C000 unit preserves panel wiring layouts and avoids alterations to PLC control software.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Overcurrent during acceleration | Output current exceeds current limit threshold during acceleration phase. | Acceleration time too short, motor cable short circuit, motor overload, earth fault. | Check acceleration time, inspect motor wiring and insulation, check motor sizing. |
| OC2 | Overcurrent during deceleration | Output current exceeds current limit threshold during deceleration phase. | Deceleration time too short, braking energy too high. | Increase deceleration time or install braking resistor module. |
| OC5 | Overcurrent during constant operation | Output current exceeds current limit threshold at steady state speed. | Abrupt load change, motor stalled, mechanical blockage. | Check mechanical load and motor cable for inter-phase short circuit. |
| OH | Heatsink temperature high | Inverter heatsink temperature exceeds maximum allowable threshold. | Fan failure, blocked cooling fins, ambient temperature too high, continuous overload. | Clean heatsink, check cabinet fan and ventilation, verify switching frequency setting. |
| OH4 | Heatsink temperature sensor fault / Overheating | Thermal overload threshold exceeded on power semiconductor module. | Severe overload condition, defective internal cooling system, internal sensor failure. | Allow unit to cool down. If fault persists immediately after cold power-up, internal hardware fault — return unit for repair. |
| OH7 | Motor temperature trip | Motor thermistor/PTC input triggered overheating alarm. | Motor thermal overload, insufficient motor cooling, defective PTC sensor wiring. | Allow motor to cool, check motor load and PTC sensor connections. |
| OU | DC-bus overvoltage | DC bus voltage exceeded safe operating limit. | Regenerative energy from overhauling load, deceleration ramp too fast, missing braking resistor. | Extend deceleration time or connect external brake chopper / braking resistor. |
| LU | DC-bus undervoltage | DC bus voltage dropped below minimum operating limit. | Mains supply voltage drop, phase loss, power supply failure. | Check input mains voltage supply and fuses. |
| EE | EEPROM memory error | Internal EEPROM parameter memory checksum failure or access error. | Data corruption due to supply interruption during save, internal hardware failure. | Load factory default settings and reconfigure. If fault persists, internal board-level failure — return unit for repair. |
| EEr | External EEPROM error | Error reading/writing to external keypad memory module. | Keypad memory defective or improperly seated. | Re-seat keypad module or replace keypad unit. |
| CE0 | Communication error on function module slot | Communication failure between inverter mainboard and attached function module. | Plug-in module loose, loose connection, noise interference. | Check module mounting, verify grounding and shielding. |
| PEr | Parameter setting error | Inconsistent or out-of-range parameter settings detected. | Incompatible parameter set uploaded or invalid parameter configuration. | Reset parameters to factory defaults and perform commissioning. |
| LP1 | Mains phase failure | Phase unbalance or loss of single phase on AC line input. | Blown line fuse, loose input terminal, defective mains power line. | Check 3-phase AC power lines and input fuses. |
Frequently Asked Questions
What software is used to program the Lenze E82EV152_4C000 drive inverter?
The drive can be configured using Lenze Global Drive Control (GDC) software or EASY Starter engineering software. Parameters can also be modified directly using the optional Keypad XT (E82ZBC) operating module.
How can parameters be copied to a replacement E82EV152_4C000 drive?
Parameter sets stored in the internal EEPROM memory can be cloned using the plug-in Keypad XT memory module or transferred electronically via GDC or EASY Starter software.
Which fieldbus communication modules are compatible with this drive?
The E82EV152_4C000 supports snap-in fieldbus modules including the Lenze E82ZAFCC CANopen System Bus module and the Lenze E82ZAFPC PROFIBUS DP module.
What does a solid or flashing red LED indicate on the front panel?
A red LED indicates that a fault condition or drive trip has occurred. Specific fault codes can be reviewed using the Keypad XT LCD display or connected engineering software.
What action should be taken if an EE or OH4 fault code appears?
An EE code indicates an internal EEPROM memory error, while an OH4 code indicates a thermal sensor or internal power module fault. If resetting or cooling the unit does not clear the error, an internal hardware failure has occurred, requiring repair or unit replacement.
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