Lenze E82EV222_4C040 8200 Vector Frequency Inverter 2.2 kW
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Product Information
The Lenze E82EV222_4C040 is a 2.2 kW frequency inverter from the 8200 Vector product family, engineered for precise speed and torque regulation of three-phase asynchronous motors in conveyor, packaging, pump, and fan applications. Operating across a mains supply voltage range of 320 V AC to 550 V AC (400 V / 480 V nominal), this drive delivers a continuous output current of 5.6 A with a maximum 60-second overload capacity of 8.4 A (150%). Equipped with an integrated radio interference suppression filter complying with EN 61800-3 Category C2/C3 standards, the unit suppresses electromagnetic noise without requiring external line filters in standard cabinet builds while offering configurable V/f control curves and sensorless vector control up to a 480 Hz output frequency.
System integration and commissioning are facilitated through modular plug-in interface slots that support Lenze E82ZAF series function modules, including PROFIBUS, CANopen, DeviceNet, INTERBUS, LECOM RS-485, and standard I/O options. When replacing an existing drive on the factory floor, a spare unit is rarely plug-and-play and requires copying parameter configurations before operation. Up to four complete parameter sets can be stored in non-volatile memory, and the plug-in E82ZMS memory module enables tool-free parameter cloning directly at the machine cabinet. Alternatively, parameters can be transferred using Lenze Global Drive Control (GDC) software or configured via an E82ZBC keypad module. Expert support from ABC Industrial Parts can assist maintenance personnel in preparing spare units and verifying parameter consistency across production machinery.
The drive provides status indication and diagnostic feedback through dual front LEDs, including a solid green Ready LED indicating operational readiness and a red Fault LED signaling active TRIP conditions. Detailed error logging is accessible via the internal parameter history buffer (C0161 through C0164), an attached keypad display, or the GDC software diagnostic window. Fault conditions such as overcurrent (OC1), DC bus overvoltage (OU), undervoltage (LU), or EEPROM corruption (EER) prompt clear corrective steps like checking motor insulation, braking modules, or line supply stability. When internal hardware faults like H05 occur, field repairs are not viable; swapping the unit with a tested exchange component or utilizing ABC Industrial Parts for repair service offers a reliable pathway back to full production.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV222_4C040 |
| Model / Type | 8200 Vector Frequency Inverter |
| Rated Power | 2.2 kW |
| Supply Voltage Range | 320 - 550 V AC |
| Mains Input Current (400V) | 7.0 A |
| Mains Input Current (480V) | 5.8 A |
| Output Voltage | 0 - 480 V AC |
| Continuous Output Current | 5.6 A |
| Maximum Output Current (60s) | 8.4 A |
| Output Frequency Range | 0 - 480 Hz |
| Switching Frequency | 8 kHz |
| Control Method | V/f characteristic control, Sensorless vector control |
| Power Dissipation | 90 W |
| Integrated Filter Standard | EN 61800-3 Category C2/C3 (Suffix 040) |
Programming and Configuration
Engineering and parameter setup for the Lenze E82EV222_4C040 frequency inverter can be carried out using Lenze Global Drive Control (GDC) software or through the plug-in E82ZBC keypad module. The drive supports flexible parameterization, including programmable V/f control characteristics (linear or quadratic) and sensorless vector control settings. Up to four distinct parameter sets can be stored in internal non-volatile memory, allowing flexible operational profile switching for complex automated machinery.
Rapid field replacement is made possible through the removable E82ZMS memory module. This hardware memory chip allows technicians to clone complete drive configurations offline without connecting a PC or software tool. During maintenance routines or hardware replacement, removing the memory chip from the existing unit and inserting it into the replacement inverter transfers all parameter data instantly, preserving custom acceleration ramps, motor data, and I/O assignments.
Communication and System Integration
Flexible fieldbus and network connectivity for the Lenze 8200 Vector series is achieved via modular interface slots designed for E82ZAF series function modules. Supported network protocols include PROFIBUS-DP, CANopen, DeviceNet, INTERBUS, and LECOM RS-485, alongside dedicated standard I/O expansion modules.
Integration into automated control architectures enables remote start and stop commands, setpoint transmission, and real-time operational monitoring. Communication function modules attach directly to the front slot of the drive, connecting to the internal control bus and allowing seamless alignment with fieldbus master controllers across material handling, logistics, and packaging systems.
Diagnostics and Status Indication
Diagnostic monitoring for the E82EV222_4C040 relies on a combination of visual status LEDs, on-board parameter history, and software diagnostic tools. The drive continuously monitors internal power stage temperatures, DC bus levels, phase integrity, and motor load conditions to prevent hardware damage during abnormal operating states.
The internal error history buffer records the most recent TRIP events across parameters C0161 to C0164. Maintenance technicians can inspect fault records and live operating metrics via the optional E82ZBC keypad module or through the dedicated diagnostic window in Lenze Global Drive Control (GDC) software.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Ready LED | Green - Solid | Inverter is operational and ready for run command |
| Fault LED | Red - Solid or Flashing | Drive TRIP or fault condition active |
Replacement and Spare Part Considerations
When replacing an existing Lenze E82EV222_4C040 frequency inverter, maintaining exact physical and operational specifications is critical. The replacement drive must include the integrated EMC radio interference filter designated by the '040' suffix to ensure compliance with EN 61800-3 Category C2/C3 standards without needing extra panel-mounted filtering components.
Before applying power to a replacement unit, verify that the front function module slot contains the identical E82ZAF series fieldbus interface module (such as PROFIBUS or CANopen) used on the original installation. Parameter configurations can be transferred directly by swapping the E82ZMS memory module or downloading the parameter backup file via GDC software. For future system planning, the Lenze i550 cabinet drive series (successor model i55AE222F1001000S) provides a modern upgrade pathway for legacy 8200 Vector installations.
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| OC1 | Short circuit / Earth fault | Short circuit or earth fault on motor output terminals | Short circuit in motor cable or motor winding, ground connection fault, excessive motor cable length, acceleration rate set too high | Check motor and wiring for short circuit/ground fault; increase acceleration time (C0012); check motor cable length. If fault persists with motor disconnected, internal power stage damaged (return for repair). |
| OC2 | Earth fault | Ground fault / Earth fault detected at output phase | Ground fault in output motor cable or motor winding, high capacitive leakage currents | Check motor cable and motor insulation resistance. Reduce pulse frequency if necessary. |
| OC5 | Ixt Overload | Continuous overload of inverter power stage | Drive operated in overload condition for too long; motor undersized or mechanical block | Check drive load and mechanical system; check inverter rating against application profile. |
| OU | Overvoltage DC bus | DC bus voltage exceeded upper limit (> 770 V DC / 800 V DC) | Regenerative motor operation during braking, deceleration time (C0013) set too short, mains voltage too high | Increase deceleration ramp time; fit braking module / braking resistor; check mains supply voltage. |
| LU | Undervoltage DC bus | DC bus voltage dropped below lower limit (< 285 V DC / 370 V DC) | Mains supply voltage too low, phase failure, mains power outage | Check mains voltage supply and input fuses; check input wiring. |
| OH | Heatsink Overheating | Heatsink temperature exceeds maximum threshold (> 85°C) | Ambient temperature too high, dirty/blocked heatsink fins, fan failed or restricted airflow | Clean heatsink, ensure adequate cabinet ventilation, check fan functionality and ambient temperature. |
| OH4 | Motor Overheating | Motor temperature switch / PTC thermistor triggered | Motor operated in overload, insufficient motor cooling, PTC trip limit reached | Allow motor to cool down, check motor cooling fan and mechanical load profile. |
| OH7 | Internal Drive Overheating | Internal control board temperature exceeds limit (> 70°C) | Ambient temperature inside control cabinet too high | Improve control cabinet cooling. |
| LP1 | Mains Phase Failure | Failure of one or more input mains phases | Unbalanced line voltage, blown input fuse, loose terminal wire on L1/L2/L3 | Check mains phase voltages and input fuses. |
| EER | EEPROM Memory Error | Checksum error or corruption in non-volatile internal EEPROM | Interrupted parameter saving process, electrical noise during write, corrupted memory chip | Reload factory default settings (C0002) and write parameters again. If error recurs, internal hardware fault — replace inverter. |
| P12 | Parameter Set Fault | Inconsistent or corrupted parameter set loaded | Parameter set saved from non-compatible firmware version or interrupted save procedure | Reset parameter set to factory defaults and download valid parameter file. |
| NMAX | Max Output Frequency Exceeded | Output motor speed/frequency exceeded maximum safety limit | Incorrect motor feedback configuration or control loop instability | Check maximum frequency setting (C0011) and speed control parameters. |
| CE0 | Communication Error Interface 0 | Loss of communication via function module / automation slot | Bus connection broken, baud rate mismatch, missing heartbeat/watchdog reset from master | Check fieldbus cable, module seating, node address, and master configuration. |
| H05 | Internal Hardware Fault | Internal hardware control error detected during self-test | Defective internal ASIC or micro-controller board component | Internal hardware failure — non-field serviceable. Return unit for service or replacement. |
Frequently Asked Questions
How do I transfer parameter configurations to a replacement Lenze E82EV222_4C040 inverter?
Parameter settings can be transferred tool-free by transferring the plug-in E82ZMS memory module from the original drive to the replacement unit. Alternatively, parameter sets can be uploaded using Lenze Global Drive Control (GDC) software or manually adjusted via an E82ZBC keypad module.
What function is provided by the '040' suffix on the E82EV222_4C040?
The '040' suffix designates an integrated radio interference suppression filter conforming to EN 61800-3 Category C2/C3 standards, eliminating the need for an external line filter in standard cabinet installations.
Which fieldbus options can be integrated with the 8200 Vector drive series?
Fieldbus communication is enabled by plugging in Lenze E82ZAF series function modules, supporting networks such as PROFIBUS-DP, CANopen, DeviceNet, INTERBUS, LECOM RS-485, as well as standard I/O extension modules.
What should I do if the inverter displays fault code H05?
Fault code H05 indicates an internal control component hardware error detected during self-tests. This is an internal component failure that cannot be serviced in the field, requiring unit replacement or service.
What is the designated successor model for the E82EV222_4C040?
The official successor model for the legacy 8200 Vector drive range is the Lenze i550 cabinet drive series, specifically model i55AE222F1001000S for 2.2 kW applications.
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