Lenze E82EV222_4C240 8200 Vector Frequency Inverter 2.2 kW
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Product Information
The Lenze E82EV222_4C240 is a 2.2 kW frequency inverter from the 8200 Vector series, engineered for variable speed control of standard 3-phase AC induction motors. Operating across a supply voltage range of 320 V to 528 V AC at 45 to 65 Hz, this cabinet-mounted unit delivers continuous output currents of 5.6 A at 400 V AC and 4.8 A at 480 V AC. It features an integrated radio interference filter, which suppresses electromagnetic emissions to meet EMC standards without requiring additional panel space for external suppression hardware. Built inside an IP20 rated enclosure, the drive supports sensorless vector control (VFC), V/f characteristic control, and torque control modes across an output frequency range of 0 to 480 Hz at an 8 kHz switching frequency.
Interfacing the E82EV222_4C240 with machine control architectures relies on Lenze's modular plug-in system, accepting standard I/O function modules such as the E82ZAFSC or E82ZAFAC along with communication modules for network integration. Commissioning a replacement drive requires transferring the installed function module or terminal interface and configuring the control parameters. The drive contains non-volatile EEPROM storage capable of holding four independent parameter sets (PAR1 through PAR4), which can be loaded or modified using the plug-in E82ZBC XT keypad or Lenze Global Drive Control (GDC) software. Because replacement drives require parameter configuration before operation, ABC Industrial Parts can assist technical teams with parameter extraction and pre-commissioning adjustments.
Diagnostic monitoring is handled via front-panel status LEDs and internal error logging. A solid green LED indicates active controller enable and normal drive operation, while a flashing green LED signifies a controller inhibit condition where power is supplied but the drive is stopped. A solid red LED signals an active fault, with full error histories stored in parameter C0003 for inspection via the keypad or GDC diagnostic window. While process-related trips such as overvoltage or motor thermal overload can be corrected in the field, unresettable red LED indications accompanied by codes EE, EEr, EEr1, or H05 point to internal control board failures that cannot be field-serviced, making a tested replacement or repair through ABC Industrial Parts the standard route back to active service.
Technical Specifications
| Manufacturer | Lenze |
| Part Number | E82EV222_4C240 |
| Model / Type | 8200 Vector |
| Component Type | Frequency Inverter |
| Product Family | 8200 Vector |
| Rated Power | 2.2 kW |
| Supply Voltage Range | 320 - 528 V AC |
| Supply Frequency | 45 - 65 Hz |
| Rated Output Current (400V) | 5.6 A |
| Continuous Output Current (480V) | 4.8 A |
| Maximum Output Voltage | 480 V AC |
| Output Frequency Range | 0 - 480 Hz |
| Switching Frequency | 8 kHz |
| Interference Filter | Integrated radio interference filter |
| Protection Rating | IP20 |
| Mounting Type | Panel / Cabinet Mount |
Programming and Configuration
Parameter management on the Lenze E82EV222_4C240 drive is executed using Lenze Global Drive Control (GDC) software or directly via the plug-in E82ZBC XT Keypad. The control board contains non-volatile EEPROM memory structured to store four complete parameter sets (PAR1 through PAR4). This multi-parameter architecture enables rapid changing between machine operational profiles or motor configurations without requiring external file transfers during product changeovers.
During drive replacement or commissioning, parameter structures can be uploaded, edited, and downloaded through the front interface connection. If a configuration write error or corrupt parameter structure triggers fault code C0009, the parameter set must be reloaded from a GDC backup or keypad transfer. In cases where configuration parameters become inconsistent, a factory reset can be executed using parameter C0002 to restore default factory settings prior to re-commissioning.
Communication and System Integration
The modular slot on the front of the E82EV222_4C240 drive accommodates various plug-in modules to integrate into industrial networks and control systems. Standard control wiring relies on I/O modules such as the E82ZAFSC or E82ZAFAC, which provide digital and analog terminal connection points for speed references, control enables, and feedback signals.
For automated network integration, dedicated communication modules enable direct bus connectivity. Supported protocols include CANopen via the E82ZAFCC module and PROFIBUS-DP via the E82ZAFPC010 module, along with support for DeviceNet, Modbus RTU, and serial LECOM interfaces. Communication faults such as CE0 (CAN bus error), CE1 (LECOM timeout), CE2 (function module interface fault), or CE3 (AIF keypad loss) immediately pinpoint bus interruptions, address mismatches, or improperly seated option cards.
Diagnostics and Status Indication
The E82EV222_4C240 provides real-time system feedback through front status LEDs, the E82ZBC keypad display, and the diagnostic window in Lenze Global Drive Control software. Active operating states are signaled by the green LED, where continuous illumination confirms that controller enable is active and the drive is running, and a flashing pattern indicates controller inhibit mode. Active fault conditions light the red LED and write error entries directly into parameter memory C0003 for root-cause analysis.
Status LED Indicators
| LED | Color/Status | Meaning |
|---|---|---|
| Red LED | Red - Solid | Fault active (Drive error). Continuous illumination without reset or accompanied by codes (H05, EEr, EE) indicates internal hardware failure. |
| Green LED | Green - Solid / Flashing | Solid green: Controller enable active / drive running. Flashing green: Controller inhibit active / ready for operation. |
Replacement and Spare Part Considerations
When selecting a direct replacement unit for an existing Lenze E82EV222_4C240 drive, ensure that the power rating (2.2 kW), input supply range (320–528 V AC), and frame enclosure match the original installation. Verifying the presence of the integrated radio interference filter is essential to maintain compliance with panel EMC design specifications.
To complete physical installation, the plug-in option card (such as standard I/O or fieldbus module) can be swapped directly into the replacement drive. After mechanical mounting, the saved parameter sets (PAR1 through PAR4) must be downloaded to the drive via Global Drive Control software or transferred using the E82ZBC XT Keypad prior to enabling the controller. For comprehensive migration planning, the recommended manufacturer successor series is the Lenze i550 cabinet inverter series (part number i55AE222F1000000S).
Error Codes & Fault Codes
The following error codes may be displayed during operation or diagnostics:
| Code | Name | Description | Possible Cause | Recommended Action |
|---|---|---|---|---|
| C0009 | Parameter set fault | Error in parameter set configuration or corrupt parameter structure. | Fault during parameter set transfer or EEPROM write error. | Reload parameter set from GDC or keypad; perform factory reset via C0002 if issue persists. |
| OH | Heatsink overtemperature | Heatsink temperature has exceeded maximum permissible limit. | Ambient temperature too high; cooling fan clogged or failing; excessive load. | Check cabinet ventilation and cooling fan; clean heatsink; reduce load or switching frequency. |
| OH4 | Motor thermal overload | Motor temperature sensor (PTC/thermal switch) triggered overtemperature fault. | Motor overload, continuous low speed operation without forced cooling, thermal switch cable open. | Allow motor to cool down; check motor thermal protection wiring and motor mechanical load. |
| OC1 | Short circuit / Earth fault / Overcurrent during acceleration | Output current limit exceeded during acceleration phase. | Short circuit in motor cable, earth fault, motor winding fault, acceleration ramp too short. | Check motor and motor cable for short circuits or earth faults; increase acceleration time parameter. |
| OC2 | Overcurrent during deceleration | Output current limit exceeded during deceleration phase. | Deceleration ramp time too short; brake chopper failure or missing braking resistor. | Increase deceleration time parameter; verify operation of braking resistor/chopper. |
| OC3 | Overcurrent at constant operation | Output current limit exceeded during constant speed run. | Sudden mechanical load peak, motor stall, earth fault. | Inspect driven machine for mechanical jamming; verify motor load and insulation. |
| OU | DC bus overvoltage | DC bus voltage exceeded upper trip threshold. | Excessive regenerative energy during deceleration; mains voltage too high; deceleration ramp too short. | Extend deceleration ramp time; connect braking resistor; verify mains supply voltage. |
| LU | DC bus undervoltage | DC bus voltage fell below lower trip threshold. | Mains supply voltage too low; mains phase failure; supply interrupt. | Check mains voltage input terminals and supply fuses. |
| LP1 | Mains phase failure | One phase of input AC power line is missing. | Blown supply fuse, loose power supply terminal connection, line unbalance. | Check 3-phase input voltage under load; check fuses and power wiring. |
| NMAX | Speed threshold exceeded | Actual motor speed exceeded maximum allowed threshold. | Slip compensation setting incorrect; overhauling load. | Adjust motor parameters and speed limit settings. |
| EE | Internal EEPROM error | Non-volatile memory fault on control board. | EEPROM memory hardware failure or write error. | Internal hardware failure — restore default settings or return drive for repair. |
| EEr | External RAM error | Internal RAM test error on processor unit. | Internal electronic board failure. | Internal hardware fault — return unit for repair or replace drive. |
| EEr1 | Internal ROM error | Firmware integrity error in flash/ROM memory. | Internal memory corruption or processor fault. | Internal hardware fault — replace or repair unit. |
| H05 | Internal hardware error | Control board hardware check failure. | Internal board circuit component failure. | Internal hardware fault — contact Lenze service or replace drive. |
| P12 | I2t motor overload | Calculated motor overload based on I2t thermal motor model. | Motor operated at elevated load for extended period. | Check motor sizing and mechanical load conditions; allow cooling interval. |
| CE0 | System bus (CAN) communication error | Bus off or communication timeout on CAN system bus. | CAN network cable broken, missing termination resistor, node address conflict. | Check CAN bus wiring, termination resistors, and node configuration. |
| CE1 | LECOM communication timeout | Serial communication timeout on LECOM interface. | Cable disconnected, incorrect baud rate, host computer stopped transmitting. | Verify serial cable connections and communication parameters. |
| CE2 | Function module communication fault | Communication failure between inverter power unit and installed function module. | Module improperly seated or defective interface hardware. | Reseat function module in slot; replace module if fault persists. |
| CE3 | AIF keypad/module interface communication failure | Communication lost between drive control board and front AIF interface/keypad. | Keypad disconnected while operating or poor contact on front connector. | Check mounting of keypad E82ZBC or plugged AIF module. |
Frequently Asked Questions
What software and hardware are required to program the Lenze E82EV222_4C240 inverter?
The inverter can be configured using Lenze Global Drive Control (GDC) software connected via a communication module, or directly using the plug-in E82ZBC XT Keypad. Non-volatile memory stores up to four parameter sets.
What fieldbus networks can the Lenze E82EV222_4C240 connect to?
Using option modules, the drive supports CANopen (E82ZAFCC) and PROFIBUS-DP (E82ZAFPC010), along with DeviceNet, Modbus RTU, and serial LECOM interfaces.
What do the status LEDs on the front panel indicate?
A solid green LED indicates active controller enable and drive operation, while a flashing green LED indicates controller inhibit mode. A solid red LED indicates an active fault condition.
How should fault code C0009 be resolved?
Fault C0009 indicates a parameter set transfer or EEPROM error. Reload the parameter set using Lenze GDC software or the E82ZBC keypad. If the issue persists, perform a factory reset via parameter C0002.
Does the Lenze E82EV222_4C240 require an external mains EMC filter?
No, the E82EV222_4C240 features an integrated radio interference filter designed to satisfy standard EMC suppression requirements without external filter hardware.
What is the recommended successor unit for the E82EV222_4C240?
The recommended modern successor from Lenze is the i550 cabinet inverter series, specifically part number i55AE222F1000000S.
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