Lenze 00368486 33.8608_E DC Injection Braking Unit

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Product Information

Product Family: Lenze 8600 Series

The Lenze 00368486 (type 33.8608E) is an electronic DC injection braking unit from the Lenze 8600 Series, engineered to perform rapid and controlled deceleration of standard three-phase asynchronous AC induction motors. By injecting direct current into the motor stator windings, the unit creates a stationary magnetic field that brings rotating machinery to a complete standstill without mechanical wear. Operating on a three-phase mains supply voltage range of 380 V AC to 460 V AC at 50/60 Hz, the 33.8608E delivers up to 10 A of braking current. It is commonly utilized across industrial application environments such as material handling conveyors, packaging equipment, machine tool spindles, and woodworking machinery to stop high-inertia loads quickly and safely.

Electrical connections are established via robust screw terminals covering main power input, motor stator lines, enable command inputs, and auxiliary fault relay output contacts. Putting a replacement 33.8608_E unit into service does not require external software tools or programming interfaces, as configuration is managed via front-panel trimmer potentiometers that calibrate the maximum DC braking current and cycle duration directly on the hardware. Before energizing a spare unit, technicians must ensure that the external motor line contactor interlocking circuit is correctly wired; mains AC power must be fully isolated from the motor windings before the module initiates DC injection to prevent backfeed and hardware failure. Testing and pre-setting replacement units before installation, supported by ABC Industrial Parts, helps ensure smooth integration into existing control systems.

System operating states are indicated visually by three front-panel status LEDs. Diagnostic monitoring can also be integrated into high-level control circuits using the unit's fault signaling relay contact output. If the module stops responding or signals an overtemperature trip during operation, basic site checks should confirm mains supply stability, proper motor contactor interlock sequencing, enable signal timing, and screw terminal tight seatings. If supply voltages and external control signals are verified but the unit remains tripped or fails to supply braking current, an internal electronic or power-stage fault is indicated. Because internal hardware components are not field-serviceable, replacing the faulty module with a tested exchange unit from ABC Industrial Parts offers a fast and effective solution to restore production uptime.

Technical Specifications

ManufacturerLenze
Part Number00368486
Model / Type33.8608_E
Product FamilyLenze 8600 Series
Component TypeDC Injection Braking Unit
Supply Voltage Range380 - 460 V AC
Supply Frequency Range50 - 60 Hz
Max DC Braking Current10 A
Control Adjustment MethodIntegrated Trimmer Potentiometers
Terminal TypeScrew Terminals
Lifecycle StatusDiscontinued

Diagnostics and Status Indication

The Lenze 00368486 33.8608_E provides real-time operational feedback through visual LED indicators and hardware relay signaling. Three front-mounted LEDs give immediate visual status of the power supply, active braking operation, and fault states. This allows technicians to assess module performance directly at the control panel during commissioning and maintenance.

In addition to visual indications, the unit includes an integrated fault signaling output relay. This potential-free relay contact allows the unit to communicate fault conditions—such as internal overtemperature trips—directly to an upstream PLC or emergency circuit, ensuring automated safety isolation when an operational failure occurs.

Status LED Indicators

LEDColor/StatusMeaning
READY / OPERATEGreen - SolidSupply voltage present and unit ready for braking command.
BRAKEYellow - SolidActive DC injection braking cycle in progress.
FAULT / OVERTEMPRed - SolidInternal overtemperature or hardware trip detected.

Replacement and Spare Part Considerations

The Lenze 00368486 (33.8608_E) is a discontinued module from the legacy Lenze 8600 Series. Replacing a unit requires matching the hardware part number and verifying that the existing motor and supply specifications match the 380 V AC to 460 V AC input range and maximum 10 A braking current capacity. Because parameters are stored via physical potentiometer settings rather than electronic memory, the trimmer adjustments on a replacement unit must be set to match the calibrated braking current and duration of the original installation before initial operation.

When retrofitting or replacing this unit, electrical interlocks on the motor line contactors must be re-verified to prevent applying DC injection while mains power is connected to the motor. For long-term system modernization or applications requiring a current-generation alternative, Lenze recommends the EMB 9351-E as a modern successor module.

Frequently Asked Questions

What is the function of the Lenze 00368486 33.8608_E unit?

The Lenze 00368486 33.8608_E is an electronic DC injection braking unit that rapidly decelerates three-phase asynchronous AC induction motors by injecting direct current into the motor stator windings to produce a stationary magnetic field.

Is programming software required to configure the 33.8608_E DC braking unit?

No programming software is required. Configuration is done directly on the hardware using front-mounted trimmer potentiometers to set the maximum DC braking current (up to 10 A) and calibrate the braking cycle duration.

What electrical supply does the Lenze 00368486 require?

The module operates on a three-phase AC mains supply between 380 V AC and 460 V AC at 50/60 Hz.

How does the unit indicate its operating status and faults?

It features three status LEDs: a green READY / OPERATE LED indicating supply presence, a yellow BRAKE LED for active DC injection, and a red FAULT / OVERTEMP LED for hardware trips. It also includes a fault signaling output relay contact.

What safety interlock is required when installing this brake unit?

An external motor line contactor interlock circuit is required to ensure that AC mains power is completely disconnected from the motor before DC injection braking is activated.

What is the recommended modern successor for the 33.8608_E?

Lenze recommends the Lenze EMB 9351-E as the modern successor for this discontinued 8600 Series module.

Take advantage of our exchange formula

A defective product does not have to be worthless. At ABC Industrial Parts, you can hand in defective products and immediately benefit from a discount on your new purchase. This is a smart way to save money while contributing to a circular economy.

Play it safe with our warranty conditions

Industrial plants prefer to keep running invariably, no matter what. Therefore, it is essential that you can rely on high-quality products and/or sustainable repairs. With our warranty conditions, you can count on certainty, whether you choose new, used or repaired products.​​​​​​​

Data backup and recovery

Have you lost valuable parameters or data due to a malfunction while the manufacturer no longer provides support? At ABC Industrial Parts, we help you secure this data, both for common and specific products.

Specific firmware and hardware versions

If you are working with specific hardware or firmware versions that are no longer available from the manufacturer, ABC Industrial Parts is your partner. When making your enquiry, clearly state which versions you need, we will then look at the possibilities of supplying those versions, so that your installations continue to function optimally.


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Product photos are for illustration purposes only and may differ from the actual product delivered.
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